Operation CHARM: Car repair manuals for everyone.

CAN-Bus Wiring, Repairing






Wiring Harnesses and Connectors

Special tools, testers and auxiliary items required

Wiring Harness Repair Kit (VAS 1978) with

Upgrade kit (VAS 1978/50)

or Wiring Harness Repair Set (VAS 1978A)

The Upgrade Kit (VAS 1978/50) is required to bring the "old" Wiring Harness Repair Kit ( VAS 1978) up to the new standard of the Wiring Harness Repair Set (VAS 1978A).

CAUTION!
Wiring harness and socket repairs may only be carried out with the Wiring Harness Repair Kit (VAS 1978) or Wiring Harness Repair Set (VAS 1978A).

Observe the country-specific requirements.

Usage of the Wiring Harness Repair Kit (VAS 1978 ) or Wiring Harness Repair Set (VAS 1978A) is described extensively in the accompanying usage instructions.





Repairs on open circuits and faulty connectors are also explained using examples.

CAN-Bus Wiring, Repairing

Observe general notes for repairs on the vehicle electrical system => [ Vehicle Electrical System, General Information ].

Observe the notes on wiring harness and connector repairs => [ Wiring Harness and Connector Repairs, General Information ] including identifying repair locations.

An unshielded two-strand wire - 1 and 2 - with a cross section of 0.35 mm2 or 0.5 mm2 can be used as CAN-Bus wiring.





CAN bus wires have the following color coding:





During repair work, both bus wires must have the same length. When twisting the wires - 1 and 2 - together, the - A - = 20 mm routing length must be maintained.

While doing so, no section of wire must be greater than - B - = 50 mm without twisting of wires, e.g. in area of welded connectors - arrow -.