3rd to 6th Gear Assembly Overview
3rd to 6th Gear Assembly Overview
Transmission disassembling and assembling, refer to => [ Transmission ] Transmission.
• 3rd to 6th speed selector gears should have an axial play of 0.20 to 0.50 mm after installing.
1 Bearing housing
• With input shaft and output shaft.
2 Oil collector
• With magnet.
• Clipped into reverse shaft support.
3 Circlip
• Install thickest circlip that will still just fit.
• Redetermining thickness, refer to => [ Transmission ] Transmission.
4 6th gear wheel
• Installation position: high inside collar faces spacer sleeve => [ (Item 5) Spacer sleeve ].
5 Spacer sleeve
6 5th gear wheel
• Installation position: high inside collar faces 4th gear wheel.
7 4th gear wheel
• Installation position: high inside collar faces 5th gear wheel.
8 Circlip
• Install thickest circlip that will still just fit.
• Redetermining thickness, refer to => [ Transmission ] Transmission.
9 3rd gear wheel
• Installation position: machined side faces reverse gear synchronizing hub.
10 Thrust washer
• For 3rd speed selector gear.
11 Needle bearing
• For 3rd gear.
12 3rd speed selector gear
• Insert spring before installing, refer to => [ Inserting spring in selector gear ] Input Shaft
• Check axial clearance after installing using feeler gauge (0.20 to 0.50 mm).
13 3rd gear synchro ring
• Checking for wear, refer to => [ Checking synchro-ring for wear ] Input Shaft
14 Circlip
• Mark
• Do not interchange with other circlip => [ (Item 16) Circlip ]
15 Synchronizing hub for 3rd and 4th gear
• Installation position: high inside collar faces 3rd speed selector gear.
16 Circlip
• Do not interchange with other circlip => [ (Item 14) Circlip ]
• Redetermining thickness, refer to => [ Transmission ] Transmission.
17 Locking collar for 3rd and 4th gear
• Mark position in relation to synchronizing hub prior to removing.
18 Selector fork for 3rd and 4th gear
19 Pin with clip
• For securing selector fork for 3rd and 4th gear to selector rod.
20 4th gear synchro-ring
• Checking for wear, refer to => [ Checking synchro-ring for wear ] Input Shaft
21 4th speed selector gear
• Insert spring before installing, refer to => [ Inserting spring in selector gear ] Input Shaft
• Check axial clearance after installing using feeler gauge (0.20 to 0.50 mm).
22 Needle bearing
• For 4th gear.
23 Thrust washer
• For 4th speed and 5th speed selector gears.
24 Needle bearing inner race
• For 5th gear.
25 Needle bearing
• For 5th gear.
26 5th speed selector gear
• Insert spring before installing, refer to => [ Inserting spring in selector gear ] Input Shaft
• Check axial clearance after installing using feeler gauge (0.20 to 0.50 mm).
27 5th gear synchro-ring
• Checking for wear, refer to => [ Checking synchro-ring for wear ] Input Shaft
28 Synchronizing hub for 5th and 6th gear
29 Locking collar for 5th and 6th gear
• Mark position in relation to synchronizing hub prior to removing.
30 Needle bearing inner race
• For 6th gear.
31 Needle bearing
• For 6th gear.
32 6th gear synchro-ring
• Checking for wear, refer to => [ Checking synchro-ring for wear ] Input Shaft
33 6th speed selector gear
• Insert spring before installing, refer to => [ Inserting spring in selector gear ] Input Shaft
• Check axial clearance after installing using feeler gauge (0.20 to 0.50 mm).
34 Thrust washer
• For 6th speed selector gear.
35 Inner race
• For needle roller bearing.
36 Multi point socket head bolt, 150 Nm
37 Selector fork for 5th and 6th gear
38 Pin with clip
• For securing selector fork for 5th and 6th gear to selector rod.