Operation CHARM: Car repair manuals for everyone.

Rear Door: Service and Repair






Window Frame and Regulator





1 - Window frame

Removing:

Remove door trim.

Remove window regulator motor => [ Window regulator motor, removing and installing ] or manual window regulator => [ Manual window regulators, removing and installing ].

Disconnect electrical harness connectors.

Remove bolts - 7 - and - 8 -.

Remove bolts - 3 - - 4 -;- 6 - and - 10 - and lift window frame with window regulator upward and out of door.

Installation:

Insert window frame and window regulator into door from above.

Knock in the upper profile halves of door-side gasket into window frame at top.

Loosely screw in mounting bolts - 4 - at front and rear.

Then, loosely screw in bolts in the sequence - 3 -;- 10 -; - 8 -.

Tighten collared shoulder bolts - 4 - hand tight.

Lightly press window frame - 1 - inward at top.

Tighten bolts - 3 - and - 10 - to 32 Nm.

Tighten collared shoulder bolts - 4 - to 32 Nm.

Tighten bolt - 8 - to 10 Nm.

Tighten locating bolt - arrows - in window frame to 32 Nm.

Knock in lower half of door seal into inner door plate.

Secure window regulator rail with bolt - 7 - to inner door plate.

Press threaded pin of window regulator reel through inner door plate until it engages => [ Window regulator motor, removing and installing ].

Window regulator motor, removing and installing










- To remove, unscrew bolts - 2 - and remove window regulator motor.

- Install window regulator motor => [ Window Regulator Motor ] Service and Repair.

Manual window regulators, removing and installing





- Unthread bolts - 2 - and remove manual window regulator from inner door plate.

- Install manual window regulator => [ Manual Window Crank ] Manual Window Crank.

Upper door hinge





- Torx bolt (T45) - 1 - ( installed from interior of vehicle ) 32 Nm.

- Top door hinge - 2 -.

- Cover cap - 3 -.

- Torx bolt (T45) - 4 - 32 Nm.

- Fitting bolt - 5 - (T45) 32 Nm.

Lower door hinge





- B-pillar trim removed.

- Torx bolts (T45) - 1 - 32 Nm bolted to B-pillar from interior of vehicle.

- Lower door hinge - 2 -.

- Cover cap - 3 -.

- Torx bolt (T45) - 4 - 32 Nm.

- Fitting bolt (T45) - 5 - 32 Nm.

- Re-grease lubrication points - arrows - in service interval.

- Front door - 6 -.