Rear Door: Service and Repair
Window Frame and Regulator
1 - Window frame
• Removing:
• Remove door trim.
• Remove window regulator motor => [ Window regulator motor, removing and installing ] or manual window regulator => [ Manual window regulators, removing and installing ].
• Disconnect electrical harness connectors.
• Remove bolts - 7 - and - 8 -.
• Remove bolts - 3 - - 4 -;- 6 - and - 10 - and lift window frame with window regulator upward and out of door.
• Installation:
• Insert window frame and window regulator into door from above.
• Knock in the upper profile halves of door-side gasket into window frame at top.
• Loosely screw in mounting bolts - 4 - at front and rear.
• Then, loosely screw in bolts in the sequence - 3 -;- 10 -; - 8 -.
• Tighten collared shoulder bolts - 4 - hand tight.
• Lightly press window frame - 1 - inward at top.
• Tighten bolts - 3 - and - 10 - to 32 Nm.
• Tighten collared shoulder bolts - 4 - to 32 Nm.
• Tighten bolt - 8 - to 10 Nm.
• Tighten locating bolt - arrows - in window frame to 32 Nm.
• Knock in lower half of door seal into inner door plate.
• Secure window regulator rail with bolt - 7 - to inner door plate.
• Press threaded pin of window regulator reel through inner door plate until it engages => [ Window regulator motor, removing and installing ].
Window regulator motor, removing and installing
- To remove, unscrew bolts - 2 - and remove window regulator motor.
- Install window regulator motor => [ Window Regulator Motor ] Service and Repair.
Manual window regulators, removing and installing
- Unthread bolts - 2 - and remove manual window regulator from inner door plate.
- Install manual window regulator => [ Manual Window Crank ] Manual Window Crank.
Upper door hinge
- Torx bolt (T45) - 1 - ( installed from interior of vehicle ) 32 Nm.
- Top door hinge - 2 -.
- Cover cap - 3 -.
- Torx bolt (T45) - 4 - 32 Nm.
- Fitting bolt - 5 - (T45) 32 Nm.
Lower door hinge
- B-pillar trim removed.
- Torx bolts (T45) - 1 - 32 Nm bolted to B-pillar from interior of vehicle.
- Lower door hinge - 2 -.
- Cover cap - 3 -.
- Torx bolt (T45) - 4 - 32 Nm.
- Fitting bolt (T45) - 5 - 32 Nm.
- Re-grease lubrication points - arrows - in service interval.
- Front door - 6 -.