Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Testing and Inspection






Radial Clearance, Measuring

Special tools, testers and auxiliary items required

Plastigage

Procedure

Do not interchange used bearings

Bearing shells that are worn down to the nickel layer must be replaced.

- Remove guide frame and clean journals.

- Place Plastigage over entire width of bearing journal or into bearing shells.

Plastigage must rest in center of bearing shell.

- Install guide frame and tighten to 30 Nm. Do not turn crankshaft.

- Remove guide frame again.

- Compare width of Plastigage with measuring scale:

Radial clearance, new: 0.015 to 0.055 mm.

Radial clearance wear limit: 0.08 mm.