With Manual Transmission
Engine and Transmission, Separating
Special tools, testers and auxiliary items required
• Support set for Audi (VAS 6131/10), (VAS 6131/11) and (VAS 6131/12)
Procedure
• All cable ties opened or cut during engine removal must be reinstalled at the same locations during installation.
• Engine/transmission assembly removed and placed on Scissor Lift Table (VAS 6131 A).
- Twist spindles of support elements at left and right at subframe completely downward.
- Remove support pins from spindles.
- Remove subframe to side.
- Remove both base plates of subframe support elements on scissor lift table (VAS 6131 A).
• The support points for front of engine and tunnel cross member remain unchanged.
- Equip scissor lift platform (VAS 6131 A) with support set for Audi (VAS 6131/10), (VAS 6131/11) and (VAS 6131/12) as follows:
- Position support elements from (VAS 6131/10) and (VAS 6131/12) at left on engine as shown in illustration.
- Position support elements from (VAS 6131/10) and (VAS 6131/11) at right on engine as shown in illustration.
- Twist spindles of support elements upward far enough until all support pins make contact at support points.
- Tighten base plates for support elements to 20 Nm on scissor lift platform (VAS 6131 A).
- Disconnect electrical harness connector - 1 - for Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) (G131) and free up wire.
• In the illustration, the electrical harness connector is depicted as installed.
• Ignore - 2 -.
- Remove nut - 2 - at left bracket for front exhaust pipe.
• Ignore - 1 -.
- Remove nuts - 1 to 3 -.
- Remove left front exhaust pipe with catalytic converter.
- Disconnect electrical harness connector - 2 - for Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) (G130) and free up wire.
• In the illustration, the electrical harness connector is depicted as installed.
• Ignore - 1 -.
- Disconnect electrical harness connector - arrow - for Back-Up Light Switch (F4) and free up electrical wire.
- Disconnect electrical harness connector - 2 - for Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) (G130) and free up wire.
• In the illustration, the electrical harness connector is depicted as installed.
• Ignore - 1 -.
- Remove nut - 2 - at right bracket for front exhaust pipe.
• Ignore - 1 -.
- Remove nuts - 1 to 3 -.
- Remove right front exhaust pipe with catalytic converter.
- Disconnect electrical connector - arrow - on Engine Speed (RPM) Sensor (G28).
- Remove engine/transmission threaded connections - 1 to 10 -.
- Loosen clamping bolts - 1 - on side of scissor lift table (VAS 6131 A) and pull rear table section with transmission rearward - arrow -.