Fuel Filler Door, Fuel Filler Door

Fuel Filler Door






1 Fuel filler door cup

• When installing, ensure correct fuel filler door cup seating on side part and in fuel filler insert=> [ Fuel Filler Door Unit ] Fuel Filler Door Unit.

• Before installing, insert drain hose in fuel filler door cup.

2 Fuel filler door unit

• Removal cannot be done without destroying.

• Removal:

- Before removal, remove guide sleeve.

- Rotate guide sleeve left out of locking mechanism using point of circlip pliers.

- Remove guide sleeve from fuel filler door insert.

- With a small screwdriver, release locking tabs - arrow - and remove fuel filler insert.

• Installing:

- Insert drain hose into insert cup.

- Push insert cup into cut-out in side panel.

- When doing this, align markings on insert cup and side panel - arrows - to each other.

- Insert fuel filler insert into cut-out and let it engage in fuel filler door cup.

3 Fuel filler door

• Removal => [ Releasing fuel filler door ].

• Insert flap onto hinge arm and let it engage.

4 Rear lid locking mechanism guide sleeve

• Use commercially available circlip pliers for removal.

• Put point of circlip pliers in both guide sleeve holes and turn them about 90° left, loosening lock.

• Remove guide sleeve from fuel filler door insert.

5 Installation hose

• Use this hose for easier installation of locking rod in guide sleeves.

• Before installing fuel filler insert, remove hose from locking rod.

• Move installation hose sideways through guide sleeve mounting opening, as shown.

• Insert fuel filler door insert in body cutout and until you hear it engage.

• Remove hose from locking bar and insert guide sleeve.

• Engage guide sleeve with commercially available needle-nose pliers.

6 Drain hose

• Move drain hose down with clamp - 7 - onto side piece flange.

Releasing fuel filler door





- Insert a screwdriver as shown between flap - 2 - and flap mount - 1 - and release the lug.

- Pull flap slightly toward rear out of lug.

- Remove flap from the side.

Installing Fuel Filler Door





- Insert flap into cutout in mounts.

- Slide flap - 2 - in direction of arrow toward front until it engages into lug - arrow - of mount - 1 -