Operation CHARM: Car repair manuals for everyone.

3.0L CCAA Overview







Engine Management System

3.0L CCAA Overview


Engine Compartment Right





1 Secondary Air Injection (AIR) Pump Motor -V101-
Component location => [ Secondary Air Injection (AIR) Pump Motor ] See Image Below.
2 Charge Air Pressure Sensor -G31- / Intake Air Temperature (IAT) Sensor -G72- => [ Charge Air Pressure Sensor / Intake Air Temperature Sensor ] See Image Below.
3 Ignition Coils, Cylinder Bank 1
Ignition Coil 1 with Power Output Stage -N70-
Ignition Coil 2 with Power Output Stage -N127-
Ignition Coil 3 with Power Output Stage -N291-
4 Right Electro-Hydraulic Engine Mount Solenoid Valve -N145- => [ Electro-Hydraulic Engine Mount Solenoid Valve ] See Image Below.
5 Heated Oxygen Sensor (HO2S) -G39- => [ Oxygen Sensor Cylinder Bank 1 (Right) ] Locations
6 Camshaft Adjustment Valve 1 -N205- => [ Camshaft Position (CMP) Sensor 1 ] See Image Below.
7 Engine Control Module (ECM) -J623-
8 Right Holder for Connectors => [ Right Bulkhead Bracket ] See Image Below.
9 Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- => [ Oxygen Sensor Cylinder Bank 1 (Right) ] Locations
10 Secondary Air Injection Sensor 1 -G609-
11 Throttle Valve Control Module -J338- => [ Throttle Valve Control Module ] See Image Below.
3.0L CCAA Engine Compartment Right Continued





12 - Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 -N80-

13 - Control Valve Control Module -J808- => [ Control Valve Control Module ] See Image Below.

14 - Knock Sensor 1 -G61- => [ Under the Intake Manifold Cylinder Bank 1 (Right) ] See Image Below.

15 - Fuel Injectors, Cylinder Bank 1 => [ Under the Intake Manifold Cylinder Bank 1 (Right) ] See Image Below.
Cylinder 1 Fuel Injector -N30-
Cylinder 2 Fuel Injector -N31-
Cylinder 3 Fuel Injector -N32-

16 - Intake Manifold Runner Position Sensor -G336- => [ Intake Manifold Runner Position Sensor 2 ] See Image Below.
Connector location => [ Electrical Connectors on Right Rear of Engine ] See Image Below.

17 - Camshaft Position (CMP) Sensor -G40- => [ Camshaft Position (CMP) Sensor 1 ] See Image Below.

18 - Fuel Metering Valve -N290- => [ High Pressure Pump ] See Image Below.

19 - Low Fuel Pressure Sensor -G410- => [ High Pressure Pump ] See Image Below.

20 - High Pressure Pump => [ High Pressure Pump ] See Image Below.

3.0L CCAA Engine Compartment Left





1 Fuel Pressure Sensor -G247- => [ Under the Intake Manifold Cylinder Bank 2 (Left) ] See Image Below.
Connector location => [ Electrical Connectors on Left Rear of Engine ] See Image Below.
2 Knock Sensor 2 -G66- => [ Under the Intake Manifold Cylinder Bank 2 (Left) ] See Image Below.
Connector location => [ Electrical Connectors on Left Rear of Engine ] See Image Below.
3 Fuel Injectors, Cylinder Bank 2 => [ Under the Intake Manifold Cylinder Bank 2 (Left) ] See Image Below.
Cylinder 4 Fuel Injector -N33-
Cylinder 5 Fuel Injector -N83-
Cylinder 6 Fuel Injector -N84-
4 Intake Air Temperature (IAT) Sensor -G42- / Manifold Absolute Pressure (MAP) Sensor -G71- => [ Intake Air Temperature / Manifold Absolute Pressure Sensor ] See Image Below.
5 Secondary Air Injection (AIR) Solenoid Valve -N112- => [ Secondary Air Injection Solenoid Valve / Intake Manifold Runner Control (IMRC) Valve / Secondary Air Injection (AIR) Solenoid Valve 2 ] See Image Below.
6 Intake Manifold Runner Control (IMRC) Valve -N316- => [ Secondary Air Injection Solenoid Valve / Intake Manifold Runner Control (IMRC) Valve / Secondary Air Injection (AIR) Solenoid Valve 2 ] See Image Below.
7 Secondary Air Injection (AIR) Solenoid Valve 2 -N320- => [ Secondary Air Injection Solenoid Valve / Intake Manifold Runner Control (IMRC) Valve / Secondary Air Injection (AIR) Solenoid Valve 2 ] See Image Below.
8 Engine Speed (RPM) Sensor -G28- => [ Engine Speed (RPM) Sensor ] See Image Below.
9 Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G131-
10 Engine Malfunction Lamp
11 Throttle Position (TP) Sensor -G79- / Accelerator Pedal Position Sensor 2 -G185-
Component location: in accelerator pedal module
12 Brake Light Switch -F- / Brake Pedal Switch -F47-
Component location: on pedal mount
3.0L CCAA Engine Compartment Left Continued





13 - Relay Box

14 - Left Holder for Connectors => [ Left Bulkhead Bracket ] See Image Below.

15 - Camshaft Adjustment Valve 2 -N208-
Component location => [ Camshaft Position (CMP) Sensor 2 ] See Image Below.

16 - Heated Oxygen Sensor (HO2S) 2 -G108- => [ Oxygen Sensor Cylinder Bank 1 (Right) ] Locations

17 - Left Electro-Hydraulic Engine Mount Solenoid Valve -N144- => [ Electro-Hydraulic Engine Mount Solenoid Valve ] See Image Below.

18 - Ignition Coils, Cylinder Bank 2
Ignition Coil 4 with Power Output Stage -N292-
Ignition Coil 5 with Power Output Stage -N323-
Ignition Coil 6 with Power Output Stage -N324-

19 - Oil Pressure Regulation Valve -N428- => [ Oil Pressure Regulation Valve ] See Image Below.
Located left side underneath on the engine

20 - Charge Air Cooling Pump -V188- => [ Charge Air Cooling Pump ] See Image Below.

21 - After-Run Coolant Pump -V51- => [ Cooling Fans and Pumps ] Locations
Component location: left side, at the front, on the engine

22 - Intake Air Temperature (IAT) temperature Sensor 2 -G430- / Charge Air Pressure Sensor 2 -G447- => [ Charge Air Pressure Sensor / Intake Air Temperature Sensor ] See Image Below.

23 - Camshaft Position (CMP) Sensor 2 -G163- => [ Camshaft Position (CMP) Sensor 2 ] See Image Below.

24 - Intake Manifold Runner Position Sensor 2 -G512- => [ Intake Manifold Runner Position Sensor 2 ] See Image Below.
Connector location => [ Electrical Connectors on Right Rear of Engine ] See Image Below.

25 - Engine Coolant Temperature (ECT) Sensor -G62- => [ Engine Coolant Temperature (ECT) Sensor ] See Image Below.


Charge Air Pressure Sensor / Intake
Air Temperature Sensor







1 - Charge Air Pressure Sensor -G31- / Intake Air Temperature (IAT) Sensor -G72-
On the right side on the compressor with the charge air cooler


Note:
The Intake Air Temperature (IAT) temperature Sensor 2 -G430- / Charge Air Pressure Sensor 2 -G447- are arranged as mirror image of each other


Intake Air Temperature / Manifold
Absolute Pressure Sensor







1 - Intake Air Temperature (IAT) Sensor -G42- / Manifold Absolute Pressure (MAP) Sensor -G71-
Behind on the compressor with the charge air cooler


Electrical Connectors on Right
Rear of Engine







1 - To Knock Sensor 1 -G61-
2 - To the fuel injectors cylinder bank 1

Electrical Connectors on Left Rear
of Engine







1 - To cylinder bank 2 fuel injectors and to Fuel Pressure Sensor -G247-
2 - To Knock Sensor 2 -G66-

Intake Manifold Runner Position
Sensor 2







1 - Intake Manifold Runner Position Sensor 2 -G512-
At the front on the left lower section of the intake manifold


Note:
Intake Manifold Runner Position Sensor -G336- is installed as a mirror image.


Right Bulkhead Bracket






1 - For Heated Oxygen Sensor (HO2S) -G39-
2 - For Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-

Left Bulkhead Bracket






1 - For Heated Oxygen Sensor (HO2S) 2 -G108-
2 - For Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G131-

Camshaft Position (CMP) Sensor 1






1 - Camshaft Adjustment Valve 1 -N205-
2 - Camshaft Position (CMP) Sensor -G40-

Camshaft Position (CMP) Sensor 2






1 - Camshaft Position (CMP) Sensor 2 -G163-
3 - Camshaft Adjustment Valve 2 -N208-

Under the Intake Manifold Cylinder
Bank 1 (Right)







1 - Cylinder 1 Fuel Injector -N30-
2 - Cylinder 2 Fuel Injector -N31-
3 - Cylinder 3 Fuel Injector -N32-
4 - Knock Sensor 1 -G61-

Under the Intake Manifold Cylinder
Bank 2 (Left)







1 - Cylinder 6 Fuel Injector -N84-
2 - Cylinder 5 Fuel Injector -N83-
3 - Cylinder 4 Fuel Injector -N33-
4 - Fuel Pressure Sensor -G247-
5 - Knock Sensor 2 -G66-

Engine Speed (RPM) Sensor






Engine Speed (RPM) Sensor -G28-
At left front of transmission housing -ARROW-


High Pressure Pump






1 - Low Fuel Pressure Sensor -G410-
2 - Fuel Metering Valve -N290-
At right side of the cylinder head


Engine Coolant Temperature (ECT)
Sensor







1 - Engine Coolant Temperature (ECT) Sensor -G62-
At front of engine


Secondary Air Injection Solenoid
Valve / Intake Manifold Runner Control (IMRC) Valve / Secondary Air Injection
(AIR) Solenoid Valve 2







1 - Secondary Air Injection (AIR) Solenoid Valve -N112-
2 - Intake Manifold Runner Control (IMRC) Valve -N316-
3 - Secondary Air Injection (AIR) Solenoid Valve 2 -N320-
Behind, on the compressor with the charge air cooler


Charge Air Cooling Pump






Charge Air Cooling Pump -V188-
Under the left headlamp


Secondary Air Injection (AIR) Pump
Motor







Secondary Air Injection (AIR) Pump Motor -V101-
Under the right headlamp


Control Valve Control Module






3 - Control Valve Control Module -J808-
Contains Control Valve Position Sensor -G584- and Control Flap Adjustment Motor -V380-
Behind on the compressor


Throttle Valve Control Module






Throttle Valve Control Module -J338-
Behind on the compressor


Oil Pressure Switch






2 - Oil Pressure Switch -F22- / -F1-

Reduced oil pressure switch






1 - Reduced Oil Pressure Switch -F378-

Oil Pressure Regulation Valve






4 - Oil Pressure Regulation Valve -N428-

Electro-Hydraulic Engine Mount Solenoid
Valve







Arrow - Left Electro-Hydraulic Engine Mount Solenoid Valve -N144- or Right Electro-Hydraulic Engine Mount Solenoid Valve -N145-

Battery Monitoring Control Module






2 - Electrical connector
3 - Battery Monitoring Control Module -J367-