Engine Speed Sensor: Testing and Inspection

Engine Speed Sensor, Checking

• Use only gold-plated terminals when servicing terminals in the electrical harness connector of the Engine Speed (RPM) Sensor (G28).

Special tools, testers and auxiliary items required

• Multimeter.

• Wiring diagram.

Test requirements

• The Motronic Engine Control Module (ECM) (J623) fuses OK.

• Battery voltage at least 12.5 volts.

• All electrical consumers such as, lights and rear window defroster, switched off.

• Vehicles with automatic transmission, shift selector lever into position " P" or "N".

• A/C switched off.

• Ground (GND) connections between engine/transmission/chassis OK.

• Ignition switched off.

Function

The Engine Speed (RPM) Sensor (G28) detects RPM and reference marks. Without an engine speed signal, the engine will not start. If the engine speed signal fails while the engine is running, the engine will stop immediately.

Function test

- Connect the scan tool.

- Switch the ignition on.

- Using the scan tool, check the engine speed:





- End diagnosis and switch ignition off.

If the specified value was not obtained:

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check.

Start diagnosis

- Raise the vehicle.

- Disconnect the Engine Speed (RPM) Sensor (G28) electrical harness connector - arrow -.





Checking internal resistance

- Using a multimeter, check the Engine Speed (RPM) Sensor (G28) terminals 1 to 2 for resistance.





Specified value: 0.7 to 1000 kOhm

Specified value: infinite (infinity)

If any of the specified values are not obtained:

- Replace the Engine Speed (RPM) Sensor (G28).

If the specified values are obtained:

Checking wiring

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Motronic Engine Control Module (ECM) (J623). Refer to => [ Engine Control Module, Removing and Installing ] Service and Repair.

- Using a Multimeter, check the Engine Speed (RPM) Sensor (G28) electrical harness connector terminals to the Motronic Engine Control Module (ECM) (J623) electrical harness connector T60 terminals for an open circuit.









Specified value: 1.5 ohms Max.

If the specification was not obtained:

- Check the wiring for a short circuit to each other, Battery (+), Ground (GND), or an open circuit.

- Check the electrical harness connector for damage, corrosion, lose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring:

- Remove the Engine Speed (RPM) Sensor (G28) and check the sensor wheel for proper seating, damage and run out. Refer to Repair Manual.

If the sensor wheel is OK:

- Replace the Motronic Engine Control Module (ECM) (J623). Refer to => [ Engine Control Module, Removing and Installing ] Service and Repair.

Assembly is performed in the reverse order of removal.

Final procedures

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

- End of diagnosis.