Operation CHARM: Car repair manuals for everyone.

Rear Axle Overview






Rear Axle Overview






I - => [ Subframe, Stabilizer Bar, Coupling Rod and Stone Deflector Overview ]

II - => [ Lower Control Arm, Level Control System Sensor, Upper Front and Upper Rear Control Arms and Tie Rod Overview ]

III - => [ Air Suspension Strut and Crossmember Overview ]

IV - => [ Air Suspension Strut Overview ]






V - => [ Coil Spring Suspension Strut and Crossmember Overview ]

VI - => [ Coil Spring Suspension Strut Overview ]

VII - => [ Wheel Bearing Housing, Wheel Hub and Wheel Bearing Overview ]

VIII - => [ Drive Axle Overview, with Bolted Inner Joint ] Description and Operation or => [ Drive Axle Overview, with Bolted Inner Joint ]

Subframe, Stabilizer Bar, Coupling Rod and Stone Deflector Overview

- Arrow A - points in direction of travel.






1 Final Drive

2 Self-Locking Nut

Always replace if removed

3 Bonded Rubber Bushing, Front

Hydraulic support

Replace, refer to => [ Subframe Bonded Rubber Bushing, Replacing ] Subframe Bonded Rubber Bushing, Replacing

Installed position => [ Installation location of front bonded rubber bushing ] Subframe Bonded Rubber Bushing, Replacing

4 Stone Protection Plate

5 Expanding Rivet

6 Subframe

Locating, refer to => [ Subframe, Securing ] Description and Operation

Removing and Installing, refer to => [ Subframe ] Subframe

7 Bolt

Always replace if removed

8 Self-Locking Nut

90 Nm + 90° turn

Always replace if removed

9 Bolt

90 Nm + 90° turn

Always replace if removed

10 Rear Bonded Rubber Bushing, Rear

Hydraulic support

Replace, refer to => [ Subframe Bonded Rubber Bushing, Replacing ] Subframe Bonded Rubber Bushing, Replacing

Installed position, refer to => [ Installation Location of Rear Bonded Rubber Bushing ] Subframe Bonded Rubber Bushing, Replacing

11 Bolt

1 Nm

12 Right Connecting Link

The aluminum coupling rod has been replaced with a steel one. Do not install both types together.

13 Stabilizer Bar

Removing and installing, refer to => [ Stabilizer Bar ] Stabilizer Bar

14 Stabilizer Bar Mount

Removing and installing, refer to => [ Stabilizer Bar ] Stabilizer Bar

Installed position, refer to => [ Stabilizer Bar ] Stabilizer Bar

15 Bolt

50 Nm

16 Clamp

17 Left Connecting Link

The aluminum coupling rod has been replaced with a steel one. Do not install both types together.

18 Self-Locking Nut

100 Nm

Always replace if removed

19 Stabilizer Bar Mount

Removing and installing, refer to => [ Stabilizer Bar ] Stabilizer Bar

Installed position, refer to => [ Stabilizer Bar ] Stabilizer Bar

20 Expanding Rivet

21 Bolt

120 Nm + 180° turn

Always replace if removed

22 Stone Protection Plate

23 Stone Protection Plate

24 Bolt

1 Nm

Lower Control Arm, Level Control System Sensor, Upper Front and Upper Rear Control Arms and Tie Rod Overview

- Arrow A - points in direction of travel.






1 Expanding Rivet

2 Stone Protection Plate

3 Lower Control Arm

Removing and installing, refer to => [ Lower Control Arm ] Lower Control Arm

4 Subframe

Removing and installing, refer to => [ Subframe ] Subframe

5 Self-Locking Nut

Always replace if removed

6 Bolt

150 Nm + 90° turn

Always replace if removed

7 Self-Locking Nu

90 Nm + 90° turn

Always replace if removed

8 Bolt

Always replace if removed

9 Bolt

Always replace if removed

10 Self-Locking Nut

90 Nm + 90° turn

Always replace if removed

11 Self-Locking Nut

180 Nm

Always replace if removed

12 Eccentric Washer

13 Tie Rod

Removing and installing, refer to => [ Tie Rod ] Rear Suspension

14 Eccentric Bolt

15 Eccentric Bolt

16 Eccentric Washer

17 Self-Locking Nut

180 Nm

Always replace if removed

18 Left Rear Level Control System Sensor (G76) and Right Rear Level Control System Sensor (G77)

Removing and installing, refer to => [ Vehicle Level Sensor ] Rear Suspension

19 Bolt

4 Nm

20 Self-Locking Nut

8 Nm

Always replace if removed

21 Self-Locking Nut

8 Nm

Always replace if removed

22 Upper Front Control Arm

Removing and installing, refer to => [ Upper Front Control Arm ] Upper Front Control Arm

23 Bracket

24 Bolt

150 Nm + 90° turn

Always replace if removed

25 Upper Rear Control Arm

Removing and installing, refer to => [ Upper Rear Control Arm ] Upper Rear Control Arm

26 Washer

27 Self-Locking Nut

Always replace if removed

28 Bolt

150 Nm + 90° turn

Always replace if removed

29 Wheel Bearing Housing

Removing and installing, refer to => [ Wheel Bearing Housing ] Service and Repair

30 Self-Locking Nut

Always replace if removed

31 Self-Locking Nut

With securing plate

Always replace if removed

32 Bolt

150 Nm + 90° turn

Always replace if removed

33 Bolt

150 Nm + 90° turn

Always replace if removed

34 Self-Locking Nut

Always replace if removed

Air Suspension Strut and Crossmember Overview

- Arrow A - points in direction of travel.






1 Crossmember

2 Clip

3 Bolt

60 Nm

4 Suspension Strut (air suspension)

Can only be removed together with mounting bracket

Removing and Installing, refer to => [ Air Suspension Strut ] Air Suspension Strut

5 Bolt

90 Nm + 90° turn

Always replace if removed

6 Wheel Bearing Housing

Removing and installing, refer to => [ Wheel Bearing Housing ] Service and Repair

Servicing, refer to => [ Bonded Rubber Bushing ] Service and Repair

7 Self-Locking Nut

Always replace if removed

8 Coupling Rod

Removing and installing, refer to => [ Coupling Rod ] Coupling Rod

The aluminum coupling rod has been replaced with a steel one. Do not install both types together.

9 Stabilizer Bar

Removing and installing, refer to => [ Stabilizer Bar ] Stabilizer Bar

10 Self-Locking Nut

100 Nm

Always replace if removed

11 Bolt

90 Nm + 120° turn

Always replace if removed

Air Suspension Strut Overview






1 Bolt

30 Nm

Quantity: 4

2 Bracket

3 Nut

60 Nm

Always replace if removed

4 Rubber Mount

5 Seal

Always replace if removed

6 Transport Protection

Only install immediately after installing residual pressure retaining valve - item 7 - => [ (Item 7) Residual Pressure Retaining Valve ]

7 Residual Pressure Retaining Valve

8 Nm

Observe important notes about removal and installation => [ If residual pressure retaining valve sticks, the vehicle must be on a hoist and the wheels must rotate freely in order to replace the valve. ] Residual Pressure Retaining Valve

Removing and Installing, refer to => [ Residual Pressure Retaining Valve ] Residual Pressure Retaining Valve.

8 Seal

Replace

9 Air spring

Observe repair notes for servicing suspension struts (air suspension), refer to => [ Air Suspension Strut ] Rear Suspension

When the vehicle has been driven 200,000 km, if there is damage to an air spring, it is recommended that the opposite air spring is also replaced.

10 Buffer Stop

11 Nut

7 Nm

12 Cap

13 Shock Absorbers

For the correct allocation, refer to the Parts Catalog

Observe repair notes for servicing suspension struts (air suspension), refer to => [ Air Suspension Strut ] Rear Suspension

14 Seal

Always replace if removed

Grease with lithium grease

15 Boot

16 Clamp

Coil Spring Suspension Strut and Crossmember Overview

- Arrow A - points in direction of travel.






1 Crossmember

2 Self-Locking Nut

30 Nm

Always replace if removed

3 Bracket

4 Bolt

60 Nm

5 Suspension Strut

Can only be removed together with mounting bracket

Removing and installing, refer to => [ Coil Spring Suspension Strut ] Coil Spring Suspension Strut

6 Bolt

90 Nm + 90° turn

Always replace if removed

7 Wheel Bearing Housing

Removing and installing, refer to => [ Wheel Bearing Housing ] Service and Repair

Servicing, refer to => [ Bonded Rubber Bushing ] Service and Repair

8 Self-Locking Nut

Always replace if removed

9 Coupling Rod

Removing and installing, refer to => [ Coupling Rod ] Coupling Rod

The aluminum coupling rod has been replaced with a steel one. Do not install both types together.

10 Stabilizer Bar

Removing and installing, refer to => [ Stabilizer Bar ] Stabilizer Bar

11 Self-Locking Nut

100 Nm

Always replace if removed

12 Bolt

90 Nm + 120° turn

Always replace if removed

Coil Spring Suspension Strut Overview






1 Bolt

30 Nm

Quantity: 4

2 Bracket

3 Self-Locking Nut

60 Nm

Always replace if removed

4 Rubber Mount

5 Upper Spring Seat

6 Upper Washer

7 Upper Support

8 Protective Sleeve

9 Buffer Stop

10 Shock Absorbers

For the correct allocation, refer to the Parts Catalog

11 Lower Washer

In order to achieve a uniform height, coil springs must be installed with their spacers, refer to the Parts Catalog.

12 Lower Support

13 Coil Spring

Surface of spring coil may not be damaged

Note color code

For the correct allocation, refer to the Parts Catalog

14 Cap

Wheel Bearing Housing, Wheel Hub and Wheel Bearing Overview

- Arrow A - points in direction of travel.






1 Bracket

2 Bolt

8 Nm

3 Nut

Self-locking

Always replace if removed

4 Upper Front Control Arm

Removing and installing, refer to => [ Upper Front Control Arm ] Upper Front Control Arm

5 Bolt

150 Nm + 90° turn

Always replace if removed

6 Drive Axle

Removing and installing, refer to => [ Drive Axle, Bolted Inner Joint ] Drive Axle, Bolted Inner Joint.

Before assembling, coat splines with assembly paste.

On vehicles with bonded drive axle, clean the spline, remove grease and apply locking compound to the spline.

7 Bolt

90 Nm + 90° turn

Always replace if removed

8 Suspension Strut

Suspension strut (air suspension), removing and installing, refer to => [ Air Suspension Strut ] Air Suspension Strut

Suspension strut (coil spring), removing and installing, refer to => [ Coil Spring Suspension Strut ] Coil Spring Suspension Strut

9 Bonded Rubber Mount

Replace, refer to => [ Bonded Rubber Bushing ] Service and Repair

10 Tie Rod

Removing and installing, refer to => [ Tie Rod ] Rear Suspension

11 Upper Rear Control Arm

Removing and installing, refer to => [ Upper Rear Control Arm ] Upper Rear Control Arm

12 Right Rear ABS Wheel Speed Sensor (G44) and Left Rear ABS Wheel Speed Sensor (G46)

13 Bolt

8 Nm

14 Lower Control Arm

Removing and installing, refer to => [ Lower Control Arm ] Lower Control Arm

15 Wheel Bearing

Avoid contaminating with dirt and damaging the seal when setting down/storing.

Note installed position => [ Make sure that rubberized ABS sensor ring faces toward rear final drive. ] Rear Suspension

Removing and installing, refer to => [ Wheel Hub and Wheel Bearing ] Rear Suspension

16 Locking Ring

Check for proper seating

Opening must face downward

17 Wheel Hub

Removing and installing, refer to => [ Wheel Hub and Wheel Bearing ] Rear Suspension

18 Self-Locking Nut

500 Nm

Always replace if removed

Before assembling, coat contact surface with assembly paste

19 Bolt

20 Nm

20 Bolt

8 Nm

21 Cover Plate

22 Wheel Bearing Housing

Removing and installing, refer to => [ Wheel Bearing Housing ] Service and Repair

Avoid contaminating with dirt and damaging the seal when setting down/storing.





The wheel bearing - 1 - must always face up.

Always set the wheel bearing unit down on the wheel hub - 2 -.

Drive Axle Overview, with Bolted Inner Joint






1 Nut

500 Nm

Always replace if removed

Before assembling, coat contact surface with assembly paste

2 Outer CV Joint

Replace only as complete unit

Removing and installing, refer to => [ Drive Axle, with Inserted Inner Joint ] Drive Axle, With Inserted Inner Joint

Before assembling, coat splines with assembly paste.

3 Clamp

Always replace if removed

Tensioning, refer to => [ Small and Large Clamps, Tightening on Inner or Outer Joint ] Service and Repair

4 Protective Boot

Check for tears and scuffing

5 Clamp

Always replace if removed

Tensioning, refer to => [ Small and Large Clamps, Tightening on Inner or Outer Joint ] Service and Repair

6 Locking Ring

Always replace if removed

Insert in shaft groove

7 Drive Axle

8 Protective Boot

Check for tears and scuffing

9 Inner CV Joint

Replace only as complete unit

Removing and installing, refer to => [ Drive Axle, with Inserted Inner Joint ] Drive Axle, With Inserted Inner Joint

10 Locking Ring

Always replace if removed

Insert in shaft groove