Operation CHARM: Car repair manuals for everyone.

Engine - Oil Light On Or Rattle When Starting

17 Oil pressure light on and/or rattle noise from engine at cold start

17 09 15

2015411/8

August 7, 2009.

Supersedes Technical Service Bulletin Group 17 number 09-10 dated May 22, 2009 for reasons listed below.





Affected Vehicles

Condition





REVISION HISTORY

^ Intermittent rattle or clatter noise from engine area at engine cold start for more than 2 seconds.

^ Oil pressure warning light comes on intermittently at engine cold start.

Technical Background

The camshaft adjustment is hydraulically actuated and controlled by the engine oil pressure. If the engine has been turned off for a lengthy amount of time, the oil pressure drops down, and the oil partially flows back into the oil sump. To ensure an efficient camshaft adjustment right after an engine cold start, the oil pressure inside the camshaft adjusters must be built up as fast as possible. During this time a rattle or clutter noise may be noticeable. This noise will last until the oil pressure is fully built up, which normally happens within 1-2 seconds after engine start.

If the noise stays for more than 2 seconds, the engine oil pressure buildup is delayed. This can cause the oil pressure warning light to come on because of overly sensitive monitoring by the instrument cluster software.

This delayed engine oil pressure buildup does not harm the engine.

Production Solution

An additional non-return valve installed in the engine oil circulation and new software in the instrument cluster resolved the problem.

Service

It is not necessary to receive an authorization number from the Technical Assistance Center for the repairs described in this bulletin.

1. Drain engine oil.

2. Replace the oil filter flange (driver-side engine bracket) with the part number 03H 115 403 H following Repair Manual in ElsaWeb.

3. Replace both oil cooler gaskets.

4. Refill engine oil.

5. Check the Instrument Cluster software and update if software level is lower than 0240.

SVM Update Instructions

a. Follow all instructions in the attached TSB 2011732 Software Version Management (SVM), operating instructions shown below.

b. Update the instrument cluster (J285) using SVM action code as listed in the table below if necessary.





This software update is already covered in RVU CC Software update of instrument cluster for intermittent oil pressure warning light (2013849/6 or higher revision), if active. If RVU CC is not active and the Instrument Cluster software is below 0240, use the SVM action code as listed in the table above for the software update.





Warranty

All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty.





Required Parts and Tools

Destroy and properly dispose of removed parts in accordance with local, state and federal/provincial environmental regulations.

Additional Information

The following Technical Service Bulletin will be necessary to complete this procedure:

^ 2011732 Software Version Management (SVM), Operating Instructions

All parts and service references provided in this TSB are subject to change and/or removal. Always check with your Parts Department and service manuals for the latest information.














Attachments - Software Version Management (SVM), Operating Instructions





Owner Information Consent Form for Control module Tuning