Operation CHARM: Car repair manuals for everyone.

Lid Drive Unit







Lid Drive Unit






1 Connector

Remove drive unit before removing.

2 Rear Lid Left Drive Unit

Roof panel trim removed..

Loosen D-pillar trim in drive unit area or push carefully to side.

Remove or install drive unit only when rear lid is completely open.

Before removing driving unit, loosen lock nuts on eccentric bolts.

Remove electrical connector - 2 -.

Loosen lock nut on drive unit.

Eccentric bolts must sit loosely in hinge arm hole.

Release tension on eccentric bolts with a brief turn to the right, if necessary.

Remove the screw - 8 - on the bracket - 3 -.

Remove screw - 6 - on hinge arm and remove drive unit - 2 - from the side.

3 Bracket

Bracket is positioned with a device in factory and must not be adjusted.

If bracket must be replaced, for example, when doing repairs after an accident, proceed as follows.

Rear lid must be installed with gas-filled struts.

Secure bracket - 3 - lightly with screw - 8 - on drive unit first.

Bracket must still be moveable.

Attach drive unit on rear lid hinge parallel to axle until it comes in contact with motor socket.


Drive unit socket must fit flat against hinge axle collar.

Secure bracket on body side with screw - 4 - and tighten to 21 Nm.

Tighten bolt - 8 - to 8 Nm.

Tighten eccentric bolts with locking nuts to drive unit to 6 Nm.

Upon tightening locking nuts, eccentric bolts are braced in hinge with no play.

For this reason, you cannot counterhold eccentric bolt hex head with an open end wrench when tightening locking nuts.

When removing drive unit, this tension is released with a small turn to the right on eccentric bolt hex head, after you have loosened locking nuts.

Tighten screw - 6 - on drive fork to 12 Nm.

4 Combination Screw

21 Nm

5 Lid Hinge

6 Bolt

12 Nm

Screw is self-threading.

7 Hinge Arm

8 Combination Screw

8 Nm

Drive Unit Insulation





The insulation is only on vehicles with a third row seat bench.

- Slide insulation with mounting pins sideways into mounting cylinder - arrow a - and engage in mounting hole - arrow b - on drive unit using clips on insulation element.


Install Drive Motor In Hinge






1 Lid Hinge

2 Bolt

8 Nm

Self-threading

3 Combination Screw

8 Nm

4 Rear Lid Drive Motor

When installing, insert sideways with socket - arrow B - and loose eccentric bolts - arrow A - in hinge.

Drive unit socket must fit flat against hinge axle collar.

That way, drive unit fork arm engages in hinge arm - 1 -.

Tighten screw - 3 - to secure drive unit to bracket to 8 Nm.

Tighten locking nuts - 6 - to 6 Nm.

Tighten bolt - 2 - to 12 Nm.

5 Cover

Connected to locking nut.

6 Locking Nut

6 Nm

Before removing drive unit, loosen lock nuts on eccentric bolts.

Release eccentric bolt tension in hinge arm by rotating hex head to right, if necessary.

Self-locking

7 Hex Head Eccentric Bolts

Upon tightening locking nuts, eccentric bolts are braced in hinge with no play.

For this reason, you cannot counterhold eccentric bolt hex head with an open end wrench when tightening locking nuts.

When removing drive unit, this tension is released with a small turn to the right on eccentric bolt hex head, after you have loosened locking nuts.