Lid Drive Unit
Lid Drive Unit
1 Connector
• Remove drive unit before removing.
2 Rear Lid Left Drive Unit
• Roof panel trim removed..
• Loosen D-pillar trim in drive unit area or push carefully to side.
• Remove or install drive unit only when rear lid is completely open.
• Before removing driving unit, loosen lock nuts on eccentric bolts.
• Remove electrical connector - 2 -.
• Loosen lock nut on drive unit.
• Eccentric bolts must sit loosely in hinge arm hole.
• Release tension on eccentric bolts with a brief turn to the right, if necessary.
• Remove the screw - 8 - on the bracket - 3 -.
• Remove screw - 6 - on hinge arm and remove drive unit - 2 - from the side.
3 Bracket
• Bracket is positioned with a device in factory and must not be adjusted.
• If bracket must be replaced, for example, when doing repairs after an accident, proceed as follows.
• Rear lid must be installed with gas-filled struts.
• Secure bracket - 3 - lightly with screw - 8 - on drive unit first.
• Bracket must still be moveable.
• Attach drive unit on rear lid hinge parallel to axle until it comes in contact with motor socket.
Drive unit socket must fit flat against hinge axle collar.
• Secure bracket on body side with screw - 4 - and tighten to 21 Nm.
• Tighten bolt - 8 - to 8 Nm.
• Tighten eccentric bolts with locking nuts to drive unit to 6 Nm.
• Upon tightening locking nuts, eccentric bolts are braced in hinge with no play.
• For this reason, you cannot counterhold eccentric bolt hex head with an open end wrench when tightening locking nuts.
• When removing drive unit, this tension is released with a small turn to the right on eccentric bolt hex head, after you have loosened locking nuts.
• Tighten screw - 6 - on drive fork to 12 Nm.
4 Combination Screw
• 21 Nm
5 Lid Hinge
6 Bolt
• 12 Nm
• Screw is self-threading.
7 Hinge Arm
8 Combination Screw
• 8 Nm
Drive Unit Insulation
• The insulation is only on vehicles with a third row seat bench.
- Slide insulation with mounting pins sideways into mounting cylinder - arrow a - and engage in mounting hole - arrow b - on drive unit using clips on insulation element.
Install Drive Motor In Hinge
1 Lid Hinge
2 Bolt
• 8 Nm
• Self-threading
3 Combination Screw
• 8 Nm
4 Rear Lid Drive Motor
• When installing, insert sideways with socket - arrow B - and loose eccentric bolts - arrow A - in hinge.
• Drive unit socket must fit flat against hinge axle collar.
• That way, drive unit fork arm engages in hinge arm - 1 -.
• Tighten screw - 3 - to secure drive unit to bracket to 8 Nm.
• Tighten locking nuts - 6 - to 6 Nm.
• Tighten bolt - 2 - to 12 Nm.
5 Cover
• Connected to locking nut.
6 Locking Nut
• 6 Nm
• Before removing drive unit, loosen lock nuts on eccentric bolts.
• Release eccentric bolt tension in hinge arm by rotating hex head to right, if necessary.
• Self-locking
7 Hex Head Eccentric Bolts
• Upon tightening locking nuts, eccentric bolts are braced in hinge with no play.
• For this reason, you cannot counterhold eccentric bolt hex head with an open end wrench when tightening locking nuts.
• When removing drive unit, this tension is released with a small turn to the right on eccentric bolt hex head, after you have loosened locking nuts.