Operation CHARM: Car repair manuals for everyone.

Camshaft Position (CMP) Sensor G40 and Camshaft Position (CMP) Sensor 3 G300 , Checking



Camshaft Position (CMP) Sensor G40 And Camshaft Position (CMP) Sensor 3 G300, Checking

The following procedure is used to diagnose Camshaft Position (CMP) Sensor G40 and Camshaft Position (CMP) Sensor 3 G300 which are controlled by Motronic Engine Control Module (ECM) J623.

NOTE: Use only gold-plated when servicing the electrical harness connector terminals of the Camshaft Position (CMP) Sensor G40 and Camshaft Position (CMP) Sensor 3 G300.

Special tools, testers and auxiliary items required
- Multimeter.
- Wiring diagram.

Test requirements
- The Motronic Engine Control Module (ECM) J623 fuses OK.
- Battery voltage at least 12.5 volts.
- All electrical consumers such as, lights and rear window defroster, switched off.
- Vehicles with automatic transmission, shift selector lever into position "P" or "N".
- A/C switched off.
- Ground (GND) connections between engine/transmission/chassis OK.
- Ignition switched off.

Procedure







- Disconnect the Camshaft Position (CMP) Sensor G40 electrical harness connector - 3 -.

Or







- Disconnect the Camshaft Position (CMP) Sensor 3 G300 electrical harness connector - 1 -.
- Switch the ignition on.







- Using a Multimeter , Check the Camshaft Position (CMP) Sensor electrical harness connector terminals 1 to 3 for voltage.
Specified value: about 5.0 V
- Switch the ignition off.

If the specification was not obtained:

Checking wiring
If the manufacturers test box is being used. Perform the following step.
- Install the test box.

If the manufacturers test box is not being used. Perform the following step.
- Remove the Motronic Engine Control Module (ECM) J623.







- Using a Multimeter, Check the Camshaft Position (CMP) Sensor electrical harness connector to the Motronic Engine Control Module (ECM) J623 electrical harness connector T60 for an open circuit.

Camshaft Position (CMP) Motronic Engine Control Module
Sensor G40 electrical (ECM) J623 electrical harness
harness connector terminals connector T60 terminals or test box sockets

1 26
2 44
3 52

Camshaft Position (CMP) Motronic Engine Control Module
Sensor G300 electrical (ECM) J623 electrical harness
harness connector terminals connector T60 terminals or test box sockets

1 26
2 59
3 52

Specified value: 1.5 Ohms Max.

If the specified value was not obtained:
- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).
- Check the wiring connection for damage, corrosion, lose or broken terminals.
- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring and voltage supply was OK:
- Replace the faulty Camshaft Position (CMP) Sensor G40 or Camshaft Position (CMP) Sensor 3 G300.

If no malfunction is found in the wiring and voltage supply was not OK:
- Replace the Motronic Engine Control Module (ECM) J623.

Final procedures
After repair work, the following work steps must be performed in the following sequence:
1. Check the DTC memory. Diagnostic Mode 03 - Read DTC Memory
2. If necessary, erase the DTC memory. Diagnostic Mode 04 - Erase DTC Memory
3. If the DTC memory was erased, generate readiness code.

- End of diagnosis.

Camshaft Position (CMP) Sensor 2 G163 And Camshaft Position (CMP) Sensor 4 G301, Checking

The following procedure is used to diagnose Camshaft Position (CMP) Sensor 2 G163 and Camshaft Position (CMP) Sensor 4 G301 which are controlled by Engine Control Module (ECM) 2 J624.

NOTE: Use only gold-plated when servicing the electrical harness connector terminals of the Camshaft Position (CMP) Sensor 2 G163 and Camshaft Position (CMP) Sensor 4 G301.

Special tools, testers and auxiliary items required
- Multimeter.
- Wiring diagram.

Test requirements
- The Engine Control Module (ECM) 2 J624 fuses OK.
- Battery voltage at least 12.5 volts.
- All electrical consumers such as, lights and rear window defroster, switched off.
- Vehicles with automatic transmission, shift selector lever into position "P" or "N".
- A/C switched off.
- Ground (GND) connections between engine/transmission/chassis OK.
- Ignition switched off.

Procedure







- Disconnect the Camshaft Position (CMP) Sensor 2 G163 electrical harness connector - 3 -.
Or







- Disconnect the Camshaft Position (CMP) Sensor 4 G301 electrical harness connector - 6 -.
- Switch the ignition on.







- Using a Multimeter, Check the Camshaft Position (CMP) Sensor electrical harness connector terminals 1 to 3 for voltage.
Specified value: about 5.0 V
- Switch the ignition off.

If the specification was not obtained:

Checking wiring
If the manufacturers test box is being used. Perform the following step.
- Install the test box.

If the manufacturers test box is not being used. Perform the following step.
- Remove the Engine Control Module (ECM) 2 J624.







- Using a Multimeter, Check the Camshaft Position (CMP) Sensor electrical harness connector to the Engine Control Module (ECM) 2 J624 electrical harness connector T60a for an open circuit.

Camshaft Position (CMP) Engine Control Module
Sensor 2 G163 electrical (ECM) 2 J624 electrical harness
harness connector terminals connector T60a terminals or test box sockets

1 26
2 44
3 52

Camshaft Position (CMP) Engine Control Module
Sensor 4 G301 electrical (ECM) 2 J624 electrical harness
harness connector terminals connector T60a terminals or test box sockets

1 37
2 59
3 52

Specified value: 1.5 Ohms Max.

If the specified value was not obtained:
- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).
- Check the wiring connection for damage, corrosion, lose or broken terminals.
- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring and voltage supply was OK:
- Replace the faulty Camshaft Position (CMP) Sensor 2 G163 or Camshaft Position (CMP) Sensor 4 G301.

If no malfunction is found in the wiring and voltage supply was not OK:
- Replace the Engine Control Module (ECM) 2 J624.

Final procedures
After repair work, the following work steps must be performed in the following sequence:
1. Check the DTC memory. Diagnostic Mode 03 - Read DTC Memory
2. If necessary, erase the DTC memory. Diagnostic Mode 04 - Erase DTC Memory
3. If the DTC memory was erased, generate readiness code.

- End of diagnosis.