Air Injection Pump: Service and Repair
Secondary Air Injection Pump
Removing
- Pull rear engine cover off - arrows -.
- Remove the bolts - arrows -.
- Remove the air duct - 1 - and - 2 -.
- Disconnect vacuum hose - 2 - from air guide hose.
- Remove hose clamps - 1 - and - 3 - and lay air guide hose aside.
CAUTION!
Hose connectors - 4 - must not be opened.
- Disconnect electrical harness connector - 4 - at Mass Air Flow (MAF) Sensor (G70).
- Disconnect hose - 5 - to Secondary Air Injection (AIR) pump.
- Pull off the vacuum lines - 1 - and - 6 -.
- Disconnect air guide hose - 3 - at Mass Air Flow (MAF) sensor.
- Move wiring harness clear at air filter housing.
- Remove bolts - arrows - and remove the air filter housing upper section with the mass air flow (MAF) sensor.
- Remove clip - 2 - and remove the air filter housing lower section.
- Remove hose - 4 - to combination valves on secondary air injection pump by pressing release buttons
- Remove bolts - arrows - at secondary air injection pump bracket with Intake Air Switch-Over valve (N335) bracket.
- Remove right wheel housing liner in forward area.
- Remove hose - 2 - to the air filter housing upper section at secondary air injection pump - 1 - by pressing release buttons.
- Release electrical wiring harness bracket - 3 -.
- Open the quick-release fasteners - 1 -, remove the screws - 2 - and then remove the noise insulation.
- Separate the electrical connector - 5 -.
- Remove secondary air injection pump downward.
- Release fastener - 3 - and remove electrical connector - 2 - from bracket.
- Remove nuts - arrows - and remove secondary air injection pump - 1 - from bracket - 4 -.
Installing
Installation is in reverse order of removal, note the following:
- Install right wheel housing liner.
Tightening Specifications