Operation CHARM: Car repair manuals for everyone.

Valvetrain Component Overview






Valvetrain Component Overview





1 5 Nm plus an additional 90° (1/4 turn)

Replace

2 Housing for camshaft adjustment solenoid valve

3 Gasket

Replace

4 Diamond disc

Replace

5 Valve stem seal

Replacing => [ Valve Stem Seals ] Removal and Replacement.

6 Valve spring

7 Valve spring plate

8 Valve keys

9 Hydraulic valve lifter

Pressed into roller rocker lever

Not removable without being damaged

10 Roller rocker lever

With hydraulic valve lifter => [ (Item 9) Hydraulic valve lifter ]

Removing and installing, refer to => [ Roller Rocker Lever ] Service and Repair

11 Alignment bushing

2 pieces

12 Double bearing cap

13 5 Nm plus an additional 90° (1/4 turn)

Replace

14 Oil deflector

On cylinder head at right between bearing cap E4 and A4

On cylinder head at left between bearing cap E2 and A2

15 5 Nm plus an additional 90° (1/4 turn)

Replace

16 Bearing cap

Note installation position and allocation => [ Installing ] Service and Repair

17 Intake camshaft

Removing and installing, refer to => [ Camshafts ] Service and Repair

Checking axial play, refer to => [ Camshafts, Checking Axial Clearance ] Testing and Inspection

Check radial clearance using Plastigage (roller rocker lever removed) wear limit 0.1 mm run-out max. 0.01 mm

18 Exhaust camshaft

Removing and installing, refer to => [ Camshafts ] Service and Repair

Checking axial play, refer to => [ Camshafts, Checking Axial Clearance ] Testing and Inspection

Check radial clearance using Plastigage (roller rocker lever removed) wear limit 0.1 mm run-out max. 0.01 mm

19 Shaft for roller rocker lever, intake side

Removing and installing, refer to => [ Roller Rocker Lever ] Service and Repair

20 10 Nm

21 Shaft for roller rocker lever, exhaust side

Removing and installing, refer to => [ Roller Rocker Lever ] Service and Repair

22 O-ring for shaft of roller rocker lever

Replace

23 Cylinder Head

See note, refer to => [ Valvetrain, Servicing ] Valvetrain, Servicing

Check valve guides, grind valve seats, refer to => [ Valve Guides, Checking ] Testing and Inspection

Rework valve seats, refer to => [ Valve Seats, Reworking ] [1][2]Specifications

24 Intake valve

Do not rework, only grinding is permitted

Valve dimensions, refer to => [ Valve Dimensions ] [1][2]Specifications

Check valve guides, grind valve seats, refer to => [ Valve Guides, Checking ] Testing and Inspection

25 Exhaust valve

Do not rework, only grinding is permitted

Valve dimensions, refer to => [ Valve Dimensions ] [1][2]Specifications

Check valve guides, grind valve seats, refer to => [ Valve Guides, Checking ] Testing and Inspection

26 Alignment bushing

2 pieces