Input Shaft Grooved Ball Bearing, With Transmission Removed
Input Shaft Grooved Ball Bearing, with Transmission Removed
Special tools, testers and auxiliary items required
• Driving sleeve (32 - 109)
• Taper roller bearing puller (VAG 1582)
• Attachment (VAG 1582/12)
Removing
- Loosen bolt - 1 - and remove leaf spring - 2 -.
- Remove clutch release lever - 3 - with release bearing.
- Remove bolts - arrows - and securing plate - 1 -.
- Pull a thin insulating hose or heat-shrinkable hose over input shaft splines.
- Pull guide sleeve - 2 - out of transmission housing.
- Remove intermediate piece - 3 - from transmission housing.
- Pry out O-ring - arrow - with a small screwdriver.
- Circlip - arrow - in front of grooved ball bearing of input shaft must then be removed.
- Remove input shaft grooved ball bearing from transmission housing.
- Then slide new grooved ball bearing on input shaft.
Installing
Closed side of cage for balls points toward transmission housing.
- Drive grooved ball bearing in transmission housing to stop.
- Circlip - arrow - in front of grooved ball bearing of input shaft must then be installed.
- Coat new O-ring - arrow - with transmission fluid before installing in surrounding groove in transmission housing.
- Fill space between sealing lip and dust lip on sealing ring in guide sleeve halfway with grease (G 052 128 A1 ).
- Lightly lubricate outer circumference of guide sleeve.
- Slide guide sleeve - 2 - over input shaft in transmission housing.
- Remove insulating hose or heat-shrinkable hose.
- Attach securing plate - 1 -.
- Clean bolt threads - arrows - with a wire brush. Then insert screws with locking compound (AMV 185 101 A1 ) and tighten to 24 Nm.
- Insert intermediate piece - 3 - in transmission housing.
- You must lightly coat contact surface of clutch slave cylinder plunger with copper paste before installing clutch release lever - 3 -.
- Install clutch release lever with release bearing.
- Clean bolt threads - 1 - with a wire brush.
- Place leaf spring - 2 - on bolts - 1 -.
- Then insert bolts - 1 - with locking compound (AMV 185 101 A1) and tighten to 24 Nm.