Operation CHARM: Car repair manuals for everyone.

Rear Door Components






Window Frame and Window Regulator






1 Window Frame

Removing:

Remove door trim.

Disconnect electrical connectors.

Remove window regulator motor.

Remove bolts - 7 - and - 8 -.

Remove the bolts - 3 -, - 5 - and - 6 - and lift the window frame with the window regulator up and out of the door.

Installing:

Insert window frame and window regulator into door from above.

Knock in the upper profile halves of door-side gasket into window frame at top.

Position seals between door and window frame.

Loosely screw in collared shoulder bolts - 3 - at front and rear.

Insert the bolt - 8 -.

Tighten the bolts - 3 - hand-tight.

Lightly press window frame - 1 - inward at top.

Remove the front and rear adjustment bushings - arrow a - using a 9 mm inner hex socket.

Insert the bolt - 5 -.

Tighten collared shoulder bolts - 3 - to 32 Nm.

Tighten bolts - 5 - at front and rear to 32 Nm.

Tighten bolt - 8 - to 10 Nm.

Tighten the locking pin - arrow b - inside the window frame to 32 Nm.

Knock in lower half of door seal into inner door plate.

Secure window regulator rail with bolts - 7 - to inner door plate.

Press threaded pin of window regulator reel through inner door plate until it engages.

2 Rear Door

3 Bolt

32 Nm

4 Cover

After combination bolts - 5 - have been tightened to tightening specification (32 Nm), press covers into door trim.

5 Combination Bolt

32 Nm

Before tightening combination bolts to tightening specification, adjustment bushings must make contact using an Allen wrench (width across flats 9 mm).

6 Collar Bolts

3.5 Nm

7 Collar Bolts

6 Nm

8 Bolt

6 Nm

Window Regulator Motor, Removing





- To remove, unscrew bolts - 2 - and remove window regulator motor.

- Install window regulator motor. Refer to => [ Window Regulator Motor ] Service and Repair.

Upper Door Hinge





- TORX(R) bolt (T 45) - 1 - (quantity: 2; installed from inside the vehicle). Tightening specification: 32 Nm.

- Upper door hinge - 2 -.

- Fitting bolt - 3 - (T 45) , tightening specification: 32 Nm.

Lower Door Hinge





- B-pillar trim removed.

- TORX(R) bolts (T 45) - 1 - 32 Nm bolted to B-pillar from interior of vehicle.

- Lower door hinge - 2 -.

- Cover cap - 3 -.

- TORX(R) bolt (T 45) - 4 - 32 Nm.

- Fitting bolt (T 45) - 5 - 32 Nm.

- Re-grease lubrication points - arrows - in service interval.

- Front door - 6 -.