Rear Door Components
Window Frame and Window Regulator
1 Window Frame
• Removing:
• Remove door trim.
• Disconnect electrical connectors.
• Remove window regulator motor.
• Remove bolts - 7 - and - 8 -.
• Remove the bolts - 3 -, - 5 - and - 6 - and lift the window frame with the window regulator up and out of the door.
• Installing:
• Insert window frame and window regulator into door from above.
• Knock in the upper profile halves of door-side gasket into window frame at top.
• Position seals between door and window frame.
• Loosely screw in collared shoulder bolts - 3 - at front and rear.
• Insert the bolt - 8 -.
• Tighten the bolts - 3 - hand-tight.
• Lightly press window frame - 1 - inward at top.
• Remove the front and rear adjustment bushings - arrow a - using a 9 mm inner hex socket.
• Insert the bolt - 5 -.
• Tighten collared shoulder bolts - 3 - to 32 Nm.
• Tighten bolts - 5 - at front and rear to 32 Nm.
• Tighten bolt - 8 - to 10 Nm.
• Tighten the locking pin - arrow b - inside the window frame to 32 Nm.
• Knock in lower half of door seal into inner door plate.
• Secure window regulator rail with bolts - 7 - to inner door plate.
• Press threaded pin of window regulator reel through inner door plate until it engages.
2 Rear Door
3 Bolt
• 32 Nm
4 Cover
• After combination bolts - 5 - have been tightened to tightening specification (32 Nm), press covers into door trim.
5 Combination Bolt
• 32 Nm
• Before tightening combination bolts to tightening specification, adjustment bushings must make contact using an Allen wrench (width across flats 9 mm).
6 Collar Bolts
• 3.5 Nm
7 Collar Bolts
• 6 Nm
8 Bolt
• 6 Nm
Window Regulator Motor, Removing
- To remove, unscrew bolts - 2 - and remove window regulator motor.
- Install window regulator motor. Refer to => [ Window Regulator Motor ] Service and Repair.
Upper Door Hinge
- TORX(R) bolt (T 45) - 1 - (quantity: 2; installed from inside the vehicle). Tightening specification: 32 Nm.
- Upper door hinge - 2 -.
- Fitting bolt - 3 - (T 45) , tightening specification: 32 Nm.
Lower Door Hinge
- B-pillar trim removed.
- TORX(R) bolts (T 45) - 1 - 32 Nm bolted to B-pillar from interior of vehicle.
- Lower door hinge - 2 -.
- Cover cap - 3 -.
- TORX(R) bolt (T 45) - 4 - 32 Nm.
- Fitting bolt (T 45) - 5 - 32 Nm.
- Re-grease lubrication points - arrows - in service interval.
- Front door - 6 -.