Operation CHARM: Car repair manuals for everyone.

General Specifications






Cylinder Head





Insert new cylinder head bolts and tighten by hand.

Tighten cylinder head in sequence indicated, in 3 stages as follows:

Torque wrench, tighten 40 Nm.

Rigid wrench + 90 degree (1/4 turn)

Rigid wrench + 90 degree (1/4 turn)

There is no requirement to retighten the cylinder head bolts after repairs.





Tighten bolts -arrows- 9 Nm

Left cylinder head 3 bolts

Right cylinder head 4 bolts

Always replace bolts which have been tightened to tightening torque.

Camshaft Bearing Bracket





Pre-tighten guide frame bolts equally, in sequence - 1 to 22 -.

Tightening Specifications





Main Bearing Guide





Replace guide frame bolts - 1 to 16 -.

Insert long bolts in the inner row of the guide frame.

Tighten bolts - 1 to 31 - in 3 stages as follows:

Tighten bolts - 1 to 16 - in sequence 50 Nm

Tighten bolts - 1 to 16 - in sequence + 90 degree

Tighten bolts - 17 to 31 - in sequence 23 Nm

Rod Bearing Cap

Torque 30 Nm + 90 degrees (1/4 turn)

Vibration Damper/Crankshaft Pulley

Tightening Specifications





Flywheel, M/T

Tightening specifications





Dual-Mass Flywheel, M/T

Tightening specifications





Drive Plate/Flex Plate

Tightening specifications





Oil Pump

Tightening specifications





Coolant Pump

Torque 9 Nm