Front Brakes, 1LM: Overview

Front Brakes, 1LM

• Always install complete repair set.

• After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

• When siphoning brake fluid, always use a bleeder bottle that is used exclusively for brake fluid. Brake fluid is poisonous. NEVER siphon brake fluid with your mouth!

Overview






1 Bolt

• 5 Nm

• Replace each time it is removed.

2 Brake Rotor

• Wear limit, refer to => [ Brakes PR Codes ] Application and ID.

• Must always be replaced together on both sides of axle.

• Remove brake caliper before removing.

• Coat contact surfaces between brake rotor and wheel hub with Polycarbamide grease, refer to the Parts Catalog.

• Removing and Installing, refer to => [ Front Brake Rotor ] Front Brake Rotor.

• Replacing, refer to => [ Front Brake Rotor, Replacing ] Front Brake Rotor, Replacing.

3 Cover Plate Bolt

• 10 Nm

4 Cover Plate

• Removing and Installing, refer to => [ Front Brake Rotor ] Front Brake Rotor.

5 Stub Axle Carrier

• Attach the brake hose bracket and brake pad wear wire to the stub axle carrier. Bolt for the bracket 9 Nm.

6 Wheel Speed Sensor

• Removing and installing

7 Bolt

• 9 Nm

8 Brake Hose

• Brake hose in brake caliper 16 Nm.

• Brake pressure line to brake hose: 16 Nm.

9 Brake Piston

10 Guide Pins

11

12 Brake Pad Spring

• 2 installed in each brake caliper.

• Ensure installation position is correct.

13 Brake Caliper Bolt

• 196 Nm

• Replace each time it is removed.

14 Brake Caliper

• When working on the brake caliper, do not let it hang by the brake hose, but secure it to the body with suitable cable ties or wire.

• Except for "Brake Pads, Removing and Installing " and "Front Brake Caliper, Servicing", no further repairs should made to the brake caliper.

• Hose must be installed free of twists.

• Brake allocation.

• Bleed the brake caliper at both bleed screws.

• No repairs may be performed on the brake caliper.

• Brake Caliper, Removing and Installing, refer to => [ Front Brake Caliper ] Front Brake Caliper.

• Brake Caliper, Removing and Installing, refer to => [ Front Brake Caliper, Replacing ] Front Brake Caliper, Replacing.

15 Brake Pads

• Installed 4 times in each front brake caliper.

• Wear limit, refer to => [ Brakes PR Codes ] Application and ID.


There are four brake pads installed per side. Only the inner top brake pad in the left brake caliper has a connection for the brake pad wear indicator.

• The brake pad backing plates are equipped with an adhesive film. Remove the protective film from the adhesive surface before inserting.

• Must always be replaced together on both sides of axle.

• Removing and Installing, refer to => [ Brake Pads ] Brake Pads.

• Check brake pad thickness.

• Before installing new brake pads, thoroughly clean the brake calipers of contaminants (grease-free). When doing so, pay particular attention to removing any remaining adhesive foil on outer brake pad contact surfaces.