Operation CHARM: Car repair manuals for everyone.

Clutch Module to Drive Plate, Tightening Sequence






Clutch Module to Drive Plate, Tightening Sequence

Special tools, testers and auxiliary items required

Ring Spanner Insert AF 16 (V.A.G 1332/14)

Counterhold Tool Touareg V10 (T10172) and Adapter (T10172/5)

Use new bolts.

Tighten the bolts using the (V.A.G 1332/14).

Actuate the electro-mechanical parking brake or counter hold the (T10172) and (T10172/5).

The next step is only necessary if a drive plate with alignment pins - 2 - is installed.







The clutch will not function properly if it is not installed correctly.

The clutch may have noticeable function problems if the alignment pins for the drive plate - 2 - are not in the holes in the clutch module - 1 -.

- Also align the drive plate to the clutch module so the alignment pins - 2 - on the drive plate (if applicable) can engage in the larger holes - 1 - on the clutch module.

- Remove the gearshift shaft - 1 - and then move the gearshift lever and moving the gearshift - 2 - forward in the direction of the - arrow - into 6th gear.






The following step is absolutely necessary to make sure the clutch module rests on the drive plate evenly and is not tilted.






- Turn both front wheels together in one direction until the clutch module turns one complete turn (360°).

The check hole - arrow - must be visible in the transmission housing cut-out.

Vehicles with a 4-Cylinder Engine






- Install the first bolt - arrow - and tighten by hand (2 Nm).

- Rotate the clutch module 120° further in the direction of engine rotation with the front wheels and install the second bold and tighten by hand (2 Nm).

- Rotate the clutch module 120° in the direction of engine rotation again.

- Install the third bolt and tighten it to the specification.

- Tighten the remaining two bolts to the specification.

Vehicles with a 6-Cylinder Engine






- Install the first bolt - arrow - and tighten by hand (2 Nm).

- Turn the clutch module 180° in engine direction of rotation over both front gears.

- Insert the second bolt and tighten it to the tightening specification - item 3 - .

- Continue to turn the clutch module 60° further and tighten the remaining 5 bolts (as well as the one bolt that was installed earlier) to the tightening specification.