Transmission Housing
Transmission Housing
Special tools, testers and auxiliary items required
• Driving Sleeve (VW 244 B)
• Slide Hammer-Complete Set (VW 771)
• Locking Pin (30 - 505)
• Sleeve (40 - 20)
• - 1 - Internal Puller (Kukko 21/3)
• Adhesive Lubricating Paste (G 000 150)
• It is not possible to disassemble and assemble the differential.
• Removing and installing the pinion is currently not possible.
• Adjusting the pinion and the ring gear is currently not possible.
• Replacement: replace the differential housing together with the installed pinion and differential.
1 Intermediate Piece
• Replace if damaged
2 Ball Studs
• 25 Nm
• Lubricate the bearing surface for the clutch release lever with adhesive lubricating paste (G 000 150)
3 Cap
• For transmission breather
4 Breather Pipe
• Installation dimension
• Unclip transmission breather cap
5 Shaft Seal
• For left flange shaft
• Removing and installing, refer to => [ Left Flange Shaft Seal with Transmission Removed ] Left Flange Shaft Seal With Transmission Removed
6 Differential
• Can currently be replaced only with the transmission housing and the pinion
• The differential bevel gears cannot be removed or installed.
7 O-Ring
• Always replace
• Coat with transmission fluid
8 Cover for Final Drive
• Replace, refer to => [ Final Drive Cover ] Final Drive Cover
9 Bolt
• 20 Nm plus an additional 90° turn
• Steel bolts (M8; 38 mm long)
• Quantity: 10
10 Right Drive Flange
• With circlip
• Removing and installing, refer to => [ Right Flange Shaft Seal with Transmission Removed ] Right Flange Shaft Seal With Transmission Removed
11 Shaft Seal
• For right flange shaft
• Removing and installing, refer to => [ Right Flange Shaft Seal with Transmission Removed ] Right Flange Shaft Seal With Transmission Removed
12 Oil Collector Tray
13 Pinion
• Can currently be replaced only with the transmission housing and the differential
14 Bushing
• For the gearshift rail / shift fork
• Quantity: 3
• Removing
• Installing
15 Ball Bearing
• For output shaft
• Driving out
• Driving in
16 Securing Ring
• Installation location
17 Securing Ring
• Installation location
18 Ball Bearing
• For input shaft
• Driving out
• Driving in
19 Magnet
• Clean
20 Oil Drain Plug
• 45 Nm
21 Transmission Housing
• Can currently be replaced only with the differential and the pinion
Breather Pipe Installation Dimension
Dimension - a - = 21.5 mm
Removing the Bearing Bushing for the Gearshift Rail / Shift Fork
A Internal puller 18.5 to 23.5 mm, for example (Kukko 21/3)
Installing the Bearing Bushing - arrow - for the Gearshift Rail / Shift Fork
Removing the Output Shaft Ball Bearing from the Transmission Housing
• Remove the ball bearing locking ring beforehand.
Installing the Output Shaft Ball Bearing - A - in the Transmission Housing
- Install the ball bearing locking ring paying close attention to the installed position of the locking ring.
Removing the Input Shaft Ball Bearing - A - from the Transmission Housing
• Remove the ball bearing locking ring beforehand.
Installing the Input Shaft Ball Bearing - A - in the Transmission Housing
- Install the ball bearing locking ring paying close attention to the installed position of the locking ring.
Installed Position: Locking Rings - A - for the Ball Bearings - B -
• The bevel - arrow - on the locking ring - A - faces away from the ball bearing - B -.
• The locking rings and the ball bearings for the input and output shafts are identical.