Gear Recognition Sensor

Gear Recognition Sensor

• Transmission installed.

Special tools, testers and auxiliary items required

• Engine-/Gearbox Jack (V.A.G 1383 A)

• Gearbox Support (T10337)

• Torque Wrench 5-50 Nm (V.A.G 1331)

Removing






- Remove the rear noise insulation by loosening the fasteners - 2 and 3 -.

• Do not bend the flex joint in the front exhaust pipe more than 10° or it will be damaged.

- Disconnect exhaust system at double clamp - arrow -.






- Move the front exhaust pipe to the side and secure it on the rear section of the exhaust system (clamping sleeve) with wire.

- Position the (V.A.G 1383 A) plunger with the (T10337) attached on the bottom of the transmission.






- Lift the transmission slightly using the (V.A.G 1383 A).


There is the risk of an accident.

• The (V.A.G 1383 A) may only be used during assembly and must not sit unsupervised under the vehicle.

- Remove the bolts from the tunnel crossmember - arrows -.






- Lower the transmission to dimension - a - using the (V.A.G 1383 A).






• Dimension - a - = maximum 80 mm (3.14 inches).

- Disconnect the connector - 2 -.






• Disregard - 1 and 2 -.

- Remove the bolt - 1 - and remove the gear recognition sensor (G604) - 3 -.






Installing

Install in reverse order of removal. Note the following:

- Replace the O-rings - 4 -.




There is a risk of breaking or causing malfunctions in the gear recognition sensor during installation.

• The gear recognition sensor - 3 - may not be stamped on or imbedded with a bolt - 1 - into the transmission.

• The O-rings - 4 - and the opening in the transmission cover must be lubricated with transmission fluid.

• The gear recognition sensor - 3 - may be pressed lightly on using an aid for example the shaft of a hammer.

- Secure the gear recognition sensor with the bolt - 1 -. Tightening specification.

- Connect the connector - 2 -.

- Install the tunnel crossmember - arrows -, tightening specifications - 2 - => [ (Item 2) Bolt ] Tunnel Crossmember, Transmission Mount and Transmission Support Overview.






- Re-assemble the exhaust system and ensure it is not under stress.

- Install the noise insulation.

Tightening Specification