Operation CHARM: Car repair manuals for everyone.

Bottom Half of Air Distributor Housing






Bottom Half of Air Distributor Housing





1 Seal

Replace

2 Frame with recirculated-air opening

3 Wiring harness for heating and A/C unit

Different versions on vehicles with or without the Rear A/C Control Head (Climatronic) (E265), vehicles manufactured through and from December 03. Refer to=> [ Recirculation Door Motor ] .

A/C unit electrical connections:

Mark all connectors before disconnecting from electrical components risk of interchange

After assembly, reattach all wiring harness brackets removed.

Seal grommets in plenum chamber through which wiring harness is routed into A/C unit to Fresh Air Blower Control Module (J126)) or beneath covers to Air Flow Door Motor (V71) and to Recirculation Door Motor (V113)) with Silicone Adhesive Sealant (D 176 001 A3) to prevent ingress of water through or past grommet into A/C unit or actuator.

4 Housing lower part

5 Pipe bracket

For upper left coolant pipe

6 Pipe bracket

For coolant pipe, lower left

7 Self-tapping screw

8 Pipe bracket

For right coolant pipes

9 Grommet

For coolant pipe, lower left

10 Grommet

For upper left coolant pipe

11 Grommet

For right coolant pipes

12 Bracket

left

13 Bracket

Bottom

14 Bracket

right

15 Evaporator Vent Temperature Sensor (G263)

Removing and installing, refer to => [ Evaporator Vent ] Service and Repair

16 Bottom left coolant pipe

17 Top left coolant pipe

18 Bracket

19 O-ring seal

replacing

20 Clip

replacing

Ensure firm attachment

If heater core is replaced without removing, install clamp instead of clip. Refer to => [ Right Heat Exchanger ] Service and Repair.

21 Left heater core

Removing and installing, refer to => [ Left Heat Exchanger ] Service and Repair

With seal to A/C unit housing

Before installation, check foam seal at heater core

Seal may curl up on insertion if not correctly bonded on.

Cold air may flow past heat exchanger if seal is damaged or not properly fitted.

22 Right heater core

Removing and installing, refer to => [ Right Heat Exchanger ] Service and Repair

With seal to A/C unit housing see note on left heater core

23 Top right coolant pipe

24 Bottom right coolant pipe

25 Air distribution housing

Disassembling and assembling, refer to=> [ Air Distributor Housing ] Air Distributor Housing

Different versions on vehicles with and without Rear A/C Control Head (Climatronic) (E265)