Operation CHARM: Car repair manuals for everyone.

Rear A/C Unit







Rear A/C Unit

Rear heating & A/C unit is optional equipment and not installed on all vehicles.

Rear heating & A/C unit, removing and installing, refer to => [ Rear Heating & A/C Unit ] Rear Heating & A/C Unit.

Attachments, removing from heating & A/C unit and re-installing, refer to => [ Attachments ] Attachments.






1 Screw

2 Heater Core Cover

3 Rear Heater Core

Remove and install with the A/C unit installed, refer to => [ Heater Core ] Heater Core.

Bonded foam seal, check before installing, refer to => [ Heater Core ] Heater Core.

Pre-bleed rear cooling circuit when installing, refer to => [ Heater Core ] Heater Core and bleed after installing, refer to => [ Coolant System, Bleeding ] Coolant System, Bleeding.

4 Foam Seal

To rear air channel.

5 Foam Seal

To rear air channel.

6 Right Rear Air Door

Do not remove.

7 Left Rear Air Door

Do not remove

8 Right Rear Temperature Door

Do not remove.

9 Left Rear Temperature Door

Do not remove.

10 Foam Block

For noise reduction.

11 Air Duct And Distribution Housing

Do not disassemble further.

12 Evaporator

Removing and installing with rear heating & A/C unit installed, refer to => [ Evaporator ] Evaporator.

Check bonded foam seal, it must not be damaged and bonded on.

13 Foam Seal

Bonded on evaporator.

Check, it must not be damaged and must be bonded all around.

14 Foam Seal

Bonded to evaporator refrigerant pipes.

15 Bracket For Expansion Valve

16 O-ring

Replace per Electronic Parts Catalog.

Lubricate lightly with refrigerant oil before installing, refer to => [ Refrigerant Circuit O-Rings ] Refrigerant Circuit O-Rings.

17 O-ring

Replace per Electronic Parts Catalog.

Lubricate lightly with refrigerant oil before installing, refer to => [ Refrigerant Circuit O-Rings ] Refrigerant Circuit O-Rings.

18 Rear Expansion Valve

Removing and installing, refer to => [ Rear Expansion Valve ] Rear Expansion Valve.

Ensure the correct allocation using Electronic Parts Catalog.

Checking function, refer to=> [ Test Requirements ] Test Requirements.

19 Screw

Tightening specification 10 Nm

20 Evaporator Housing

Removing and installing with rear heating & A/C unit installed, refer to => [ Evaporator ] Evaporator.

21 Cover