Transfer Case Cover Assembly Overview

Transfer Case Cover Assembly Overview






1 Oil filler plug

• 25 Nm

• With 3/8" drive, removing and installing

2 Sealing cap

• 18 Nm

• With an O-ring

• If damaged, replace O-ring together with the cover

3 Securing ring

• Secure it from falling out when removing the flange shaft => [ (Item 7) Flange shaft ]

• On some transfer cases, the flange shaft may have a loose-fit connection (not press-fit) to the chain sprocket.

4 Oil drain plug

• 25 Nm

• With 3/8" drive, removing and installing

5 Transfer case cover

• Servicing, refer to => [ Transfer Case Cover and Housing Assembly Overview ] Transfer Case Cover and Housing Assembly Overview

6 Transfer case housing

• Servicing => [ Transfer Case Cover and Housing Assembly Overview ] Transfer Case Cover and Housing Assembly Overview

• The two alignment sleeves - arrows - must be installed before the transfer case cover can be removed.

7 Flange shaft

• For front driveshaft

8 Bolt

• 28 Nm

• Quantity: 16

9 Output flange

• For rear driveshaft

10 Sealing washer

• Always replace

11 Washer

12 Nut

• 320 Nm

• Always replace