Operation CHARM: Car repair manuals for everyone.

Windshield Overview






Windshield Overview

Before removing windshield, disconnect all electrical wiring to connectors if necessary and secure them to center of window with adhesive tape.

On vehicles with lane change assist, the camera must be calibrated after replacing a window.






1 Plenum Chamber Cover

For new replacement windows, a protective piping is located in the retaining strip, which must be pulled off before installing plenum chamber cover.

Press into fastening strip only after window adhesive curing time has elapsed.

2 Drip Rail

The drip rail is also riveted to the fender.

Drill out the rivet head.

Press into clips to stop only after the minimum curing time for the adhesive.

When pressing in drip rail, make sure sealing lip lies flat against windshield and does not slip behind edge of windshield.

3 Windshield

Only windshields with viewing window for VIN are delivered.

On vehicles without VIN in viewing window, this should be darkened with glass/paint primer D 009 200 02 on inner side of window before installing.

Clean this area with cleaning solution D 009 401 04.

Apply primer D 009 200 02 with applicator D 009 500 24 with a streak over entire viewing window.

Prime the surface again after 10 minutes.

Distance to roof dimension - a - = 2 mm + 1 mm, align side distances.

4 Adhesive Sealing Material

Observe curing times. Refer to => [ Minimum Curing Times ] Minimum Curing Times.

Note varying spacing dimensions to window edge. Refer to => [ (Item 2) Adhesive Sealing Material ] Windshield.

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Removing Protective Piping For Grip Channel





- Pull off protective piping from grip channel only after installing window.

- Before installing plenum chamber cover, protective piping - 1 - must be pulled out of grip channel - 2 - of windshield - 3 -.