Operation CHARM: Car repair manuals for everyone.

Front Backrest and Seat Pan






Front Backrest and Seat pan

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331)





Engine and Transmission Holder (VAS 6095)





Fixture for Seat Repair (VAS 6136)









1 Bolt

24 Nm

replace with locking compound

2 Bolt

4 Nm

3 Seat Forward/Back Adjustment Handle

Disengage the seat fore/aft adjustment release cable.

4 Bolt

24 Nm

replace with locking compound

5 Seat Pan

Removal

- Remove the seat. Refer to => [ Seat ]. Seat

- Mount the (VAS 6136) on the (VAS 6095).

- Attach the front seat to the (VAS 6136).

- Remove side trim on sill side. Refer to => [ Side Trim ]. Side Trim

- Remove side trim on tunnel side. Refer to => [ Side Trim ]. Side Trim

- Remove control module. Refer to => [ Control Module ]. Control Module

- Disconnect the seat heater connector.

- Disconnect the pneumatic hose.

- Free up electrical wires on seat pan.

- Disengage the seat fore/aft adjustment release cable from release lever => [ Disengaging the Seat Forward/Back Adjustment
Actuating Link ].

- Unscrew screws - 1 -, - 4 - and - 11 -

- Remove bolts - 6 - and - 8 - and set backrest aside behind seat pan.

- Remove seat pan.

Installation

Installation is reverse of removal, but note the following:

- Insert bolts with locking compound.

6 Bolt

20 Nm

replace with locking compound

7 Backrest

Removal

- Remove the seat. Refer to => [ Seat ]. Seat

- Mount the (VAS 6136) on the (VAS 6095).

- Attach the front seat to the (VAS 6136).

- Remove side trim on sill side. Refer to => [ Side Trim ]. Side Trim

- Remove side trim on tunnel side. Refer to => [ Side Trim ]. Side Trim

- Remove control module. Refer to => [ Control Module ]. Control Module

- Disconnect the pneumatic hose.

- Disconnect the backrest heating electrical connector and pull the wire through under the relay socket retaining plate.

- Unscrew screws - 1 -, - 4 - and - 11 -

- Remove seat pan - 5 -.

- Disconnect the pneumatic block wiring harness cable ties on the seat pan.

- Remove the seat forward/back adjustment handle - 3 - by removing the bolt - 2 -.

- Disengage the seat forward/back adjustment actuating from the release lever.

Disengage the seat rail release lever. Refer to => [ Seat Forward/Back Adjustment Actuating Link ]. Seat Forward/Back Adjustment Actuating Link

- Remove the bolt on the sill side bracket.

- Remove bolts - 6 - and - 8 -.

- Remove backrest and guide electrical wiring harness out of seat frame.

Installation

Installation is reverse of removal, but note the following:

- Insert bolts with locking compound.

8 Bolt

20 Nm

replace with locking compound

9 Pneumatic Hose

for lids for backrest bolster inflation adjustment

10 Electrical Wiring Harness

11 Bolt

24 Nm

Replace with locking compound

12 Seat Frame

Disengaging the Seat Forward/Back Adjustment Actuating Link





- Remove the seat forward/back adjustment handle.

- Press cable sleeve in - direction of arrow A - out of bracket.

- Disengage the seat forward/back adjustment actuating link - 1 - from the release lever - arrow B -.