Operation CHARM: Car repair manuals for everyone.

Air Injection: Service and Repair






Secondary Air Injection System Assembly Overview

Secondary air injection (AIR) system with a secondary air injection solenoid valve





1 Nut

9 Nm

2 Bracket

For Secondary Air Injection (AIR) pump motor (V101)

3 Bracket

For Secondary Air Injection (AIR) Solenoid Valve (N112)

4 Bolt

9 Nm

5 Secondary air injection (AIR) solenoid valve (N112)

Component location, refer to => [ Installation location of ]

6 Vacuum hose

7 Vacuum hose

8 Right secondary air injection (AIR) combination valve

Component location: Back of right cylinder head

Checking, refer to => [ Secondary Air Injection Combination Valves, Checking for Function and Leaks ] Secondary Air Injection Combination Valves, Checking For Function and Leaks

Removing and installing, refer to => [ Secondary Air Injection Right Combination Valve ] Secondary Air Injection Right Combination Valve

9 Secondary air hose

From Secondary Air Injection (AIR) Pump Motor (V101) to combination valves

10 Left secondary air injection (AIR) combination valve

Component location: back of left cylinder head

Checking, refer to => [ Secondary Air Injection Combination Valves, Checking for Function and Leaks ] Secondary Air Injection Combination Valves, Checking For Function and Leaks

Removing and installing, refer to => [ Secondary Air Injection Left Combination Valve ] Secondary Air Injection Left Combination Valve

11 Gasket

Replace

12 Bolt

9 Nm

13 Bolt

9 Nm

14 Secondary air connecting pipe

To cylinder head

15 Bolt

9 Nm

16 Gasket

Replace

17 Bolt

5 Nm

18 Bolt

9 Nm

19 Bracket

20 Secondary air hose

From the Y (AIR) Pump Motor (V101)

21 Secondary Air Injection (AIR) Pump Motor (V101)

Left front in engine compartment

Removing and installing, refer to => [ Secondary Air Injection Pump ] Service and Repair

22 Buffer

23 Bolt

9 Nm

Installation location of Secondary Air Injection (AIR) Solenoid Valve (N112)





Under the intake manifold - arrow -.

Secondary air injection system with 2 secondary air injection solenoid valves and secondary air pressure sensor





1 Nut

9 Nm

2 Bracket

for Secondary Air Injection (AIR) pump motor (V101)

3 Vacuum hose

4 Secondary Air Injection (AIR) Solenoid Valve 2 (N320)

Component location, refer to => [ Secondary air injection (AIR) solenoid valve
installation location ]

5 Vacuum hose

6 Bolt

40 Nm

7 Vacuum hose

8 Secondary air injection (AIR) solenoid valve (N112)

Component location, refer to => [ Secondary air injection (AIR) solenoid valve
installation location ]

9 Bracket

for the secondary air injection (AIR) solenoid valve

10 Right secondary air injection (AIR) combination valve

Component location: Back of right cylinder head

Checking, refer to => [ Secondary Air Injection Combination Valves, Checking for Function and Leaks ] Secondary Air Injection Combination Valves, Checking For Function and Leaks

Removing and installing, refer to => [ Secondary Air Injection Right Combination Valve ] Secondary Air Injection Right Combination Valve

11 Secondary air hose

From Secondary Air Injection (AIR) Pump Motor (V101) to combination valves

12 Secondary Air Injection Sensor 1 (G609)

Removing and installing, refer to => [ Secondary Air Injection Sensor 1 ] Service and Repair

13 O-ring

Replace

14 Left secondary air injection (AIR) combination valve

Component location: back of left cylinder head

Checking, refer to => [ Secondary Air Injection Combination Valves, Checking for Function and Leaks ] Secondary Air Injection Combination Valves, Checking For Function and Leaks

Removing and installing, refer to => [ Secondary Air Injection Left Combination Valve ] Secondary Air Injection Left Combination Valve

15 Gasket

Replace

16 Bolt

9 Nm

17 Bolt

9 Nm

18 Secondary air connecting pipe

To cylinder head

19 Bolt

9 Nm

20 Gasket

Replace

21 Bolt

5 Nm

22 Bolt

9 Nm

23 Bracket

24 Secondary air hose

From the secondary air injection (AIR) pump motor (V101)

25 Secondary Air Injection (AIR) Pump Motor (V101)

Left front in engine compartment

Removing and installing, refer to => [ Secondary Air Injection Pump ] Service and Repair

26 Buffer

27 Bolt

9 Nm

Secondary air injection (AIR) solenoid valve installation location





Under the intake manifold.

1. Secondary air injection (AIR) solenoid valve (N112)

2. Secondary Air Injection (AIR) Solenoid Valve 2 (N320)