Operation CHARM: Car repair manuals for everyone.

Spark Plug: Service and Repair






Spark Plugs, Replacing

4.2L

Observe waste disposal regulations!

Special tools, testers and auxiliary items required

Spark Plug Wrench (3122B)





Ignition Coil Puller (T40039)





CAUTION!
Place Ignition Coil Puller (T40039) on top rib - arrow - of ignition coil and pull this from spark plug. Placing on bottom rib can cause damage.

Both Cylinder Banks

- Switch ignition off.

- Remove the engine compartment trim. Refer to => [ Engine Compartment Trim, Removing and Installing ] Engine Compartment Trim.

Right Cylinder Bank

- Remove both bolts - 1 -.





- Push connector - 2 - toward ignition coil, press on catch with hand and remove connector.

- Using the Ignition Coil Puller (T40039) remove the ignition coils - 3 - from the spark plugs.

- Remove spark plugs using (3122 B).

- Install new spark plugs.





Push ignition coils by hand into intended recesses in cylinder head cover.

Left Cylinder Bank

- Remove coolant reservoir - arrow -.





- Tie aside coolant reservoir with coolant hoses 1 to 3 connected.

- Remove both bolts - 1 -.





- Push connector - 2 - toward ignition coil, press on catch with hand and remove connector.

- Using the Ignition Coil Puller (T40039) remove the ignition coils - 3 - from the spark plugs.

- Remove spark plugs using (3122 B).

- Install new spark plugs.





Push ignition coils by hand into intended resources in cylinder head cover.

5.2L

Observe waste disposal regulations!

Special tools, testers and auxiliary items required

Spark Plug Wrench (3122B)





Ignition Coil Puller (T40039)





CAUTION!
Place Ignition Coil Puller (T40039) on top rib - arrow - of ignition coil and pull this from spark plug. Placing on bottom rib can cause damage.

Both Cylinder Banks

- Switch ignition off.

- Remove the engine compartment trim. Refer to => [ Engine Compartment Trim, Removing and Installing ] Engine Compartment Trim.

Cylinder Bank 1, Right:





- Remove screws - 5 -.

- Move the coolant reservoir slightly forward - arrow - and remove it.

- Tie the coolant reservoir with the coolant hoses - 1, 3 and 4 - and connectors still attached - 2 - to the rear lid.





- Remove the screws - arrows - and remove the coolant reservoir bracket.





- Remove screws - arrows -.

- Release the connectors and at the same time remove them from the ignition coils - 1 through 5 -.

Cylinder Bank 2, Left:





- Remove screws - arrows -.

- Release the connectors and at the same time remove them from the ignition coils - 6 through 10 -.

Both Sides





- Slide the (T40039) onto the ignition coil with power output stage and pull it in - direction of arrow -.

- Remove spark plugs using (3122 B).

- Install new spark plugs.

Installing

- Loosely place all ignition coils in spark plug shaft.

- Align ignition coils to connectors and place all connectors evenly on ignition coils.

- Press ignition coils evenly by hand onto spark plugs (do not use a hammer).

- Install the screws for the ignition coil wire guide to the cylinder head cover.

- Install the engine compartment trim.

Tightening Specifications





Push ignition coils by hand into intended recesses in cylinder head cover.