Transmission Cover and Selector Shaft, Removing and Installing

Transmission Cover and Selector Shaft, Removing and Installing - 6 Spd. Manual Transmission 0A3 All Wheel Drive

Note:
^ First, second and reverse gears, removing and installing.
^ Input shaft, drive pinion, hollow shaft and selector rods, removing and installing.
^ Do not interchange securing bushings for selector shaft and selector rods. Identify before removing.





1 - Circlip

^ Note thickness
^ Determine thickness.

2 - Washer

^ Note thickness
^ Determine thickness.

3 - Tapered roller bearing inner race

^ Can be installed and removed by hand

4 - Tapered roller bearing outer race

^ Can be installed and removed by hand

5 - Spacer ring
6 - Twelve-point nut, 75 Nm
7 - O-ring

^ Always replace
^ Coat with transmission fluid
^ Insert in surrounding groove in transmission cover

8 - Bolt, 27 Nm

^ Qty. 2
^ Self-locking
^ Replace

9 - Bolt, 24 Nm

^ Qty. 13

10 - Transmission cover

^ Servicing

11 - Alignment pin

^ Qty. 2
^ Place in transmission cover

12 - Oil drain bore screw, 40 Nm
13 - Transmission housing

^ Differential, removing and installing
^ Transmission housing, servicing

14 - Oil filler hole screw, 40 Nm
15 - Bolt, 24 Nm

^ Qty. 2
^ Insert with locking fluid AMV 185 101 A1

16 - Securing plate

^ For guide sleeve

17 - Guide sleeve

^ With seal

18 - O-ring

^ Always replace
^ Coat with transmission fluid
^ Insert in transmission housing surrounding groove

19 - Circlip

^ Insert in input shaft surrounding groove

20 - Securing bushing

^ For selector shaft
^ Qty. 2
^ Do not interchange securing bushings for selector shaft and selector rods
^ Change: with edged collar for ball sleeve

21 - Selector shaft with selector cylinder

22 - O-ring

^ For selector shaft cover
^ Always replace
^ Coat with transmission fluid
^ Insert in selector shaft cover surrounding groove

23 - Bolt -24 Nm

^ Qty. 3
^ insert with locking fluid AMV 185 101 A1

24 - Selector shaft cover

^ With Back-Up Light Switch F4
^ Back-Up Light Switch F4, removing and installing
^ Back-Up Light Switch F4 tightening torque - 20 Nm

25 - Dowel pin

^ For selector shaft retainer
^ Insert in transmission housing bore

Note:
^ There are dowel pins with and without pins.
^ Installation location of dowel pin with pins: Insert pin side in transmission housing.

26 - Securing bushing

^ For 5th/6th gear selector rod

27 - Securing bushing

^ For 3rd/4th gear selector rod

28 - Securing bushing

^ For 1st/2nd gear selector rod

29 - Securing bushing

^ For reverse gear selector rod

30 - Screw, 24 Nm





Selector shaft securing bushings changed

A - Previous selector shaft securing bushings without edged ball sleeve collar - arrow 1 -. This securing bushing must always be replaced, except for when version - B - is already installed.

B - New securing bushing for selector shaft with edged ball sleeve collar - arrow 2 -, can be reinstalled.

Note:
^ On transmission with version - A - selector shaft securing bushings installed, these must always be replaced with version - B -.
^ If version - B - is installed, this can be reused.
^ Selector shaft securing bushings can also be replaced with transmission installed.