Hydraulic System, Assembly Overview

Hydraulic system, assembly overview - 6 Spd. Manual Transmission 0A3 All Wheel Drive





1 - Brake fluid reservoir
2 - Supply hose

^ For clutch master cylinder

3 - Line/hose assembly

^ For plug-in connections on clutch master cylinder and slave cylinder
^ Disconnecting from clutch master cylinder and installing
^ Disconnecting from clutch slave cylinder

4 - Grommet
5 - Mounting bracket
6 - Clutch pedal
7 - Clutch master cylinder

^ Do not remove clip - arrow A - or seal - arrow B -.
^ To remove line/hose assembly, pull out clip - arrow A -, but only as far as limit stop

8 - Hexagon socket head bolt, 20 Nm
9 - Retaining clip

^ Only replace when clutch master cylinder has been removed
^ Pry off to remove
^ Push in to install

10 - Transmission
11 - Clutch slave cylinder

^ Do not operate clutch pedal after slave cylinder has been removed.
^ Bleed clutch slave cylinder after working on hydraulic clutch mechanism
^ Disconnecting hose/line assembly
^ Do not allow brake fluid to come into contact with transmission.

12 - Bleeder valve

^ Tighten to 4.5 Nm
^ Follow correct procedure when bleeding.
^ If bleeder valve has broken off, it can be removed with 3 mm Allen key

13 - Dust cap
14 - Clip

^ To remove line pull out clip as far as limit stop

15 - Bracket

^ For line/hose assembly
^ Attached to transmission together with slave cylinder

16 - Hexagon socket head bolt, 25 Nm

^ Clutch slave cylinder to transmission
^ Self-locking
^ Replace

17 - Retaining clip
18 - Seal
19 - Securing bolt

^ For brake fluid reservoir





Removing retaining clip - A - in direction of - arrow -





Pressing master cylinder operating rod into retaining clip - A - (in direction of - arrow -).





Disconnecting clutch slave cylinder from hose/line assembly

Removing

- To remove hose/line assembly, use a screwdriver to pry off clip - A - as far as the stop. Only then can the hose/line assembly be pulled out.

Installing

- Press retaining clip - A - in as far as it will go.
- Push hose/line assembly into clutch slave cylinder until it engages audibly.
- Pull on line/hose assembly to check it is secure.