First, Second and Reverse Gears, Removing and Installing

First, Second and Reverse Gears, Removing and Installing - 6 Spd. Manual Transmission 0A3 All Wheel Drive

Note:
^ Items 8 and 11 to 18 were changed in the version with selector rod for 1st/2nd gear with spring-loaded shift fork.
^ After installing, the selector gears must have an axial clearance of at least 0.10 mm.





1 - Clutch hub
2 - Needle bearing

^ For reverse gear selector gear

3 - Reverse gear inner race

^ Installed location
^ Replace if grooved or scored

4 - Reverse gear intermediate ring

^ Installed location
^ Checking for wear

5 - Synchronizer ring for reverse gear

^ Installed location
^ Checking for wear
^ Replace if grooved or scored

6 - Gear wheel for reverse gear

^ With reverse gear locking collar
^ Assemble locking collar and reverse gear selector gear

7 - Thrust washer

^ For 1st gear and reverse gear selector gears

8 - Drive gear for 1st gear
9 - Needle bearing

^ For 1st gear

10 - Inner race/needle bearing

^ For 1st gear selector gear

11 - Inner race for 1st gear

^ Installed location
^ Checking for wear
^ Replace if grooved or scored

12 - Intermediate ring for 1st gear

^ Installed location
^ Checking for wear

13 - Synchronizer ring for 1st gear

^ Installed location
^ Checking for wear
^ Replace if grooved or scored

14 - Locking collar/synchronizer hub for 1st and 2nd gear

^ Note locking collar installation location
^ Assembling locking collar/synchronizer hub

15 - Synchronizer ring for 2nd gear

^ Installed location
^ Checking for wear
^ Replace if grooved or scored

16 - Intermediate ring for 2nd gear

^ Installed location
^ Checking for wear

17 - Inner race for 2nd gear

^ Installed location
^ Checking for wear
^ Replace if grooved or scored

18 - Selector gear for 2nd gear
19 - Needle bearing

^ For 2nd gear

20 - Transmission housing

^ Input shaft, hollow shaft and drive pinion, removing and installing

21 - Bearing bracket

^ Supports input shaft and hollow shaft in transmission cover

22 - Reverse shaft mount
23 - Reverse shaft

^ With support/reverse shaft
^ Assembly of support/reverse shaft and reverse shaft

24 - Needle bearing

^ For reverse gear

25 - Reverse drive gear

^ Installation position: Splines face toward reverse shaft mount

26 - Selector rod for 1st/2nd gear

^ Installed location
^ Replace complete with selector fork for 1st/2nd gear with pins
^ Change: with spring-loaded shift fork.

27 - Reverse gear selector rod

^ Installation location
^ Only complete with reverse gear selector fork with pins





Assembly of support/reverse shaft and reverse shaft

- Insert O-ring - 1 - in surrounding groove - arrow A - in reverse shaft - 2 -.
- Coat O-ring with transmission fluid and then slide reverse shaft into side of support/reverse shaft - 3 - with chamfer - arrow B -.

To do this, threaded hole - arrow C - and hole - arrow D - must line up.





1st/2nd gear selector rod with spring-loaded shift fork - arrow -