Input Shaft, Hollow Shaft, Drive Pinion and Selector Rods, Removing and Installing
Input Shaft, Hollow Shaft, Drive Pinion and Selector Rods, Removing and Installing - 6 Spd. Manual Transmission 0A3 All Wheel Drive
1 - Bolt -24 Nm
^ insert with locking fluid AMV 185 101 A1
2 - Leaf spring
3 - Intermediate piece
^ Insert in hole in transmission housing
4 - Clutch release lever
^ With release bearing
5 - Bolt, 24 Nm
^ Qty. 2
^ Insert with locking fluid AMV 185 101 A1
6 - Securing plate
^ For guide sleeve
7 - Guide sleeve
^ With seal
^ Input shaft seal, removing
^ Input shaft seal, installing
8 - O-ring
^ Always replace
^ Coat with transmission fluid
^ Insert in transmission housing surrounding groove
9 - Circlip
^ Insert in input shaft surrounding groove
10 - Selector rod for 5th/6th gear
^ Installed location
^ Replace only complete with selector fork for 5th/6th gear with pins
11 - Selector rod for 3rd/4th gear
^ Installed location
^ Replace only complete with selector fork for 3rd/4th gear with pins
^ Change: with spring-loaded shift fork
12 - Input shaft
^ Disassembling and assembling
13 - Bearing bracket
^ Clean threaded holes of locking compound, e.g. with a thread cutter
^ Selector rod ball sleeves, pressing off and on
Note:
^ Outer roller bearing races on input shaft and hollow shaft cannot be replaced individually.
^ Roller bearing outer races must not have any radial clearance in bearing bracket.
14 - Bolt, 30 Nm
^ Qty. 6
^ Clean threads and insert with locking compound AMV 185 101 A1
15 - Plate
^ Installation position: sanded side faces toward transmission housing, fits only in one position
16 - Adjustment shim "S4"
^ Adjustment overview
17 - Pinion
^ With double angular contact ball bearing and inner race/tapered roller bearing
^ Disassembling and assembling
18 - Needle bearing
^ For pinion/hollow shaft
19 - Adjustment shim "S3"
^ Adjustment overview
20 - Hollow shaft
^ With gears for 5th and 6th gear pressed off
^ Disassembling and assembling
21 - Oil pan
22 - Transmission housing
^ With differential and flange shafts
Removing seal for input shaft
- Carefully pry of sealing ring - arrow - with a screwdriver.
A - Jaw protectors
Note:
^ You can also remove the sealing ring with the puller hook T20143.
Input shaft seal, installing
- Lightly oil outer circumference of seal.
- Fill area between sealing lip and dust lip halfway with sealing grease G 052 128 A1.
- Carefully press input shaft sealing ring on up to stop.
3rd/4th gear selector rod with spring-loaded shift fork - arrow -
Selector rod ball sleeves, pressing off and on
- Support bearing bracket with tube split VW 422.
Place small dia. from the lock pin 2064 in ball sleeve.
- Press off previous ball sleeve.
- Press new ball sleeve onto dimension - a - approx. 4 mm.
Note:
^ Set ball sleeve in place with inscribed side (thicker wall) facing toward lock pin 2064.
Installation location of selector rods in transmission
1. Selector rod with reverse gear shifter fork
2. Selector rod with shift fork for 1st and 2nd gear
3. Selector rod with shift fork for 3rd and 4th gear
4. Selector rod with shift fork for 5th and 6th gear