Transmission Housing Assembly Overview

Transmission Housing Assembly Overview





1 Needle bearing

• For input shaft

• Always replace

• Pulling out => [ Remove input shaft needle bearing from transmission
housing ] Transmission Housing

• Driving in => [ Drive input shaft needle bearing into transmission
housing ] Transmission Housing

• Measure drive-in depth => [ Measure needle bearing drive-in depth and secure
needle bearing with peening ] Transmission Housing

• Secure after installing with peen => [ Measure needle bearing drive-in depth and secure
needle bearing with peening ] Transmission Housing

2 Ball sleeve

• For selector shaft

• Pulling out => [ Remove selector shaft ball sleeve ] Transmission Housing

• Driving in and securing => [ Drive on selector shaft ball sleeve and secure
with peening ] Transmission Housing

3 Cap

• For transmission breather

4 Breather pipe

• Installation dimension, refer to => [ Breather tube installation dimension ] Transmission Housing

• Unclip transmission breather cap => [ (Item 3) Cap ].

5 Transmission housing

• If replacing: Redetermine 2nd gear selector gear position, refer to => [ Redetermining Shim S6 for Positioning 2nd Gear Selector Gear ] Redetermining Shim S6 for Positioning 2nd Gear Selector Gear, adjusting drive pinion and differential (gear set), refer to => [ Adjustment Overview ] Adjustment Overview.

6 Ball sleeve

• For selector shaft.

• Pulling out, refer to => [ Remove selector shaft ball sleeve ] Transmission Housing

• Driving in, refer to => [ Selector shaft ball sleeve, driving on ] Transmission Housing

7 Sealing ring for selector shaft

• Can be replaced with transmission installed.

• Always replace.

• Removing with transmission removed, refer to => [ Selector shaft sealing ring, removing from disassembled transmission ] Transmission Housing

• Removing with transmission installed, refer to => [ Selector shaft sealing ring, removing from assembled transmission ] Transmission Housing

• Driving in, refer to => [ Driving in selector shaft seal ] Transmission Housing

• Only install with assembly sleeve (01E 311 120 ) with selector shaft installed, refer to => [ onto selector shaft. ] Transmission.

8 Outer race/right tapered roller bearing

• For differential.

• If replacing: Adjust differential (ring gear), refer to => [ Ring Gear, Adjusting ] Ring Gear, Adjusting.

• Removing and installing => [ (Item 3) Outer race for right tapered roller bearing ] Differential Assembly Overview.

9 Adjustment shim "S2"

• Note thickness.

• Adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview.

10 Grooved ball bearing

• For input shaft.

• Removing off with transmission disassembled, refer to => [ Input shaft grooved ball bearing, removing from disassembled transmission ] Transmission Housing

• Removing with transmission removed, refer to => [ Input Shaft Grooved Ball Bearing, with Transmission Removed ] Input Shaft Grooved Ball Bearing, With Transmission Removed.

• Installing, refer to => [ Drive input shaft grooved ball bearing in to stop ] Transmission Housing

11 Intermediate piece

• Replace if damaged.

12 Oil drain plug, 40 Nm

13 Seal

• For right flange shaft.

• Replace.

14 Magnet

• Clean.

• Insert in housing rib.

15 Ball sleeve

• For reverse gear selector rod.

• Pulling out, refer to => [ Remove selector rod ball sleeve ] Transmission Housing

• Driving in, refer to => [ Drive in selector rod ball sleeve ] Transmission Housing

• Measure drive-in depth, refer to => [ Drive-in depth for ball sleeves in transmission housing ] Transmission Housing

16 Ball sleeve

• For selector rod for 1st and 2nd gear.

• Pulling out, refer to => [ Remove selector rod ball sleeve ] Transmission Housing

• Driving in, refer to => [ Drive in selector rod ball sleeve ] Transmission Housing

• Measure drive-in depth, refer to => [ Drive-in depth for ball sleeves in transmission housing ] Transmission Housing

17 Ball sleeve

• For selector rod for 3rd and 4th gear.

• Pulling out, refer to => [ Remove selector rod ball sleeve ] Transmission Housing

• Driving in, refer to => [ Drive in selector rod ball sleeve ] Transmission Housing

• Measure drive-in depth, refer to => [ Drive-in depth for ball sleeves in transmission housing ] Transmission Housing

18 Ball sleeve

• For selector rod for 5th and 6th gear.

• Pulling out, refer to => [ Remove selector rod ball sleeve ] Transmission Housing

• Driving in, refer to => [ Drive in selector rod ball sleeve ] Transmission Housing

• Measure drive-in depth, refer to => [ Drive-in depth for ball sleeves in transmission housing ] Transmission Housing