Brake Pads

Brake Pads

• Always replace on both axles.

Special tools, testers and auxiliary items required

• Torque Wrench 5-50 Nm (V.A.G 1331)

• Reversible Ratchet (V.A.G. 1331/1)

• Piston Resetting Tool (T10145)

Removing

- Raise the vehicle.

- Remove the wheels.

• When removing, mark brake pads that will be used again. Install in the same position, otherwise braking effect will be uneven!

- Remove the caps - 13 -.






- For vehicles with the brake wear pad indicator, disconnect the left front connector - 4 -.

- Lift securing strap slightly at bottom of connector and then rotate 90°.

- Remove the lower part of the brake pad wear indicator connector from the bracket.

- Using screwdriver, pry off brake pad retaining spring from brake caliper housing and remove.






- Loosen and remove both guide pins - 12 - from the brake caliper.






• Secure the brake caliper to the vehicle with a suitable wire. Do not support the weight with the brake hose.

- Remove brake pads from brake caliper housing or from brake carrier.

Installing

- Clean the brake caliper housing.

• Clean brake caliper with mineral spirits exclusively.

• Before inserting new brake pads, press the piston back into the cylinder using the piston resetting tool. Before pushing back the piston, siphon some of the brake fluid out of the brake fluid reservoir. Otherwise, especially if reservoir has been topped off, fluid will overflow and cause damage.


Brake fluid is poisonous. NEVER siphon brake fluid with your mouth!

- Press piston back.

Use the T10145.






- Insert brake pad with retaining spring into brake caliper housing (piston).






• The inner surface (with tension spring) is indicated by an arrow. The arrow must point in the direction of forward rotation of the brake rotor when installed. If improperly installed, noises could result.

- Remove any protective film from the brake pad backing plate.

- Install outer brake pad on brake carrier.

- Install both guide pins in the brake caliper housing and tighten.






- Install both caps - arrow -.






- Install retaining spring in brake caliper housing.

• Retaining spring must be pressed under brake carrier after it is inserted in both holes. If improperly installed, the wear of the outer brake pad cannot be adjusted, thereby increasing brake pedal travel.

• After installing brake pads, depress brake pedal several times firmly to properly seat brake pads in their normal operating position.

- Check brake fluid level, and fill if necessary.

• Make sure the brakes are working correctly before driving the vehicle for the first time.