Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Specifications































Cylinder Head Bolts





Replace bolts
First step: Bolts 1 through 10 Hand tight
Second step: Bolts 1 through 10 30 Nm
Third step: Bolts 1 through 10 60 Nm
Fourth step: Bolts 1 through 10 Tighten 90° further
Fifth step: Bolts 1 through 10 Tighten 90 further
Sixth step: Bolts with arrows (use locking fluid) 8 Nm
Seventh step: Bolts with arrows Tighten 90° further

Cylinder Head Distortion Inspection





Check the cylinder head on several locations for distortion using a straight edge 500 mm (VAS 6075) and a feeler gauge

Maximum permissible distortion 0.1 mm

Reworking Dimension, Cylinder Head





Resurfacing cylinder head (face grinding) is only permissible to minimum dimension - a -

Minimum dimension - a - 139.5 mm

Camshaft Guide Frame Bolts





Replace bolts
First step Hand tight
Second step 8 Nm
Third step Tighten 90° further

Intake Manifold Bolts Specifications

Exhaust Manifold Nuts Specifications

Camshaft Sprocket Bolts Specifications