Fuel Injectors and Fuel Rail Assembly Overview

Fuel Injectors and Fuel Rail Assembly Overview





1 Radial adjustment

• Replace if damaged

• Clip together with support ring => [ (Item 6) Support ring ]

2 Combustion chamber seal

• Do not grease ring or treat with any other lubricant

• Replacing, refer to => [ Fuel Injectors ] Service and Repair.

3 Fuel injector

• Removing and installing, refer to => [ Fuel Injectors ] Service and Repair

4 Spacer ring

• Replace if damaged

5 O-ring

• Replace

• Coat with clean engine oil

6 Support ring

• Replace

• The fuel rail wields force via the support ring to hold the fuel injector tightly in the cylinder head.

7 Fuel rail

8 High-pressure line

CAUTION!
• Before opening high pressure components of the fuel injection system, pressure must be relieved to residual pressure. Refer to => [ Before Opening High Pressure Fuel Injection System ] Service and Repair.

• Then wrap a clean rag around the connection and relieve residual pressure by carefully loosening the connection.

• Observe safety precautions when disconnecting the battery.

• Connectors should not show any signs of damage

• Do not change bent shape

• 25 Nm

9 High-pressure line

CAUTION!
• Before opening high pressure components of the fuel injection system, pressure must be relieved to residual pressure. Refer to => [ Before Opening High Pressure Fuel Injection System ] Service and Repair.

• Then wrap a clean rag around the connection and relieve residual pressure by carefully loosening the connection.

• Observe safety precautions when disconnecting the battery.

• Connectors should not show any signs of damage

• Do not change bent shape

• 25 Nm

10 Pressure relief valve 120 bar

• For high pressure line

• 25 Nm

11 High-pressure line

CAUTION!
• Before opening high pressure components of the fuel injection system, pressure must be relieved to residual pressure. Refer to => [ Before Opening High Pressure Fuel Injection System ] Service and Repair.

• Then wrap a clean rag around the connection and relieve residual pressure by carefully loosening the connection.

• Observe safety precautions when disconnecting the battery.

• Connectors should not show any signs of damage

• Do not change bent shape

• 25 Nm

12 Bolt

• 9 Nm

• Fasten in diagonal sequence in steps

13 Bolt

• 9 Nm

• Fasten in diagonal sequence in steps