Operation CHARM: Car repair manuals for everyone.

Subframe With Attachments







Subframe with Attachments

Special tools, testers and auxiliary items required

Torque Wrench 40-200 Nm (V.A.G 1332)

Engine/Transmission Jack (V.A.G 1383 A)

Vehicle Diagnostic, Testing and Information System (VAS 5051)

Removing

- Remove wheels.

- Remove the diagonal braces, if applicable. Refer to => [ Diagonal Braces ] Diagonal Braces.

- Remove coil springs. Refer to => [ Coil Spring ] Coil Spring.

- Remove the rear muffler.

- Disconnect and unclip the wires from the ABS speed sensor and connectors on vehicles with automatic headlamp range control.

- Remove the bolt - 2 - and washer - 1 -.






The washer - 1 - is installed on vehicles with an aluminum wheel bearing housing.

- Pry off the securing clip - 1 - for the brake cable.






- Push the parking brake lever - 2 - in - direction of arrow - and unhook the parking brake cable - 3 -.

- Remove the bolt - 1 - and remove parking brake cable - 2 -.






- Disconnect brake lines, items - 1 and 2 -.






- Mark installation position of mounting bracket on body.






- Remove the bolts - arrows -.


Before -LOOSENING- subframe bolts, secure vehicle against tipping over (e.g. load luggage compartment with approximately 50 kg).

- Place (V.A.G 1383 A) with (V.A.G 1359/2) below subframe and secure with strap.






- Remove bolts - 1 and 2 -.






For the sake of a better illustration, only the left side of the vehicle is shown.

- Carefully lower subframe with components.

When lowering, make sure there is enough clearance between the brake lines, electrical lines and centering pins to the driveshaft.

Installing

Install in reverse order of removal. Note the following:

- The center of the subframe holes must be aligned to the bolting points on the body.

Tightening specifications, refer to => [ Subframe, Diagonal Brace, Lower Transverse Link, Upper Transverse Link, Tie Rod and Level Control System Overview ] Subframe, Diagonal Brace, Lower Transverse Link, Upper Transverse Link, Tie Rod and Level Control System Overview.

Tightening specifications, refer to => [ Wheel Bearing Housing, Wheel Bearing Unit, Trailing Arm with Mounting Bracket and Stone Deflector Overview ] Wheel Bearing Housing, Wheel Bearing Unit, Trailing Arm With Mounting Bracket and Stone Deflector Overview.

Tightening specifications, refer to => [ Shock Absorber and Coil Spring Overview ] Shock Absorber and Coil Spring Overview.

Tightening specifications, refer to => [ Stabilizer Bar Overview ] Stabilizer Bar Overview.

- Bleed the brake system.

- Axle alignment is required, see Table. => [ An axle alignment is necessary when: ] Wheel Alignment.

- Perform headlamp basic setting. Refer to => [ Level Control System Sensor Overview ] Level Control System Sensor Overview.

- On vehicles with electronically-controlled damping (Audi magnetic ride), reprogram the control position using the (VAS 5051).

Checking and aligning front/rear suspension must take place on a VW/Audi recommended alignment stand.