Output Shaft, 1st to 4th Gears Overview
Output Shaft, 1st to 4th Gears Overview
• Attach transmission to assembly stand. Refer to => [ Transmission, Securing to Assembly Stand ] Transmission, Securing to Assembly Stand.
• If output shaft or tapered roller bearings are replaced, an adjustment on output shaft must be performed. Refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting.
• When installing new gears or a new output shaft, consult technical data. Refer to => [ Code, Transmission Allocation, Ratios and Capacities ] Code, Transmission Allocation, Ratios and Capacities.
• Always replace both tapered roller bearings together as a set.
1 Clutch Housing
2 Oil Deflector Ring
3 Dished Washer
• Pulling out, refer to => [ Pull Dished Washer Off Output Shaft ] Output Shaft, 1st to 4th Gears
• Installing, refer to => [ Pressing Dished Washer into Output Shaft ] Output Shaft, 1st to 4th Gears
4 Outer Race for Tapered Roller Bearing
• Pulling out, refer to => [ Pulling Out the Outer Race for Tapered Roller Bearing ] Output Shaft, 1st to 4th Gears
• Installing, refer to => [ Pressing Outer Race for Tapered Roller Bearing into Clutch Housing ] Output Shaft, 1st to 4th Gears
5 Tapered Roller Bearing Inner Race
• Pressing off, refer to => [ Pressing Off Inner Race for Tapered Roller Bearing ] Output Shaft, 1st to 4th Gears
• Pressing on, refer to => [ Pressing On Tapered Roller Bearing Inner Race ] Output Shaft, 1st to 4th Gears
6 Output Shaft, 1st to 4th Gears
• Adjusting, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting
7 Needle Bearing for 2nd Gear
8 2nd Gear Wheel
9 Sychronizer Ring (Inner Race for 2nd Gear)
• Checking for wear, refer to => [ Checking Synchronizer Rings for 1st, 2nd or 3rd Gears for Wear ] Output Shaft, 1st to 4th Gears
• Check tabs for scoring
• Installation location, refer to => [ Installed Position of Outer Race, Inner Race and Synchronizer Ring for 2nd Gear ] Output Shaft, 1st to 4th Gears
10 Outer Race for 2nd Gear
• Replace if grooved or scored
• Install on synchronizer ring => [ (Item 9) Sychronizer Ring (Inner Race for 2nd Gear) ]
• Installation location, refer to => [ Installed Position of Outer Race, Inner Race and Synchronizer Ring for 2nd Gear ] Output Shaft, 1st to 4th Gears
11 Sychronizer Ring for 2nd Gear
• Checking for wear, refer to => [ Checking Synchronizer Rings for 1st, 2nd or 3rd Gears for Wear ] Output Shaft, 1st to 4th Gears
• Installation location, refer to => [ Installed Position of Outer Race, Inner Race and Synchronizer Ring for 2nd Gear ] Output Shaft, 1st to 4th Gears
12 Locking Collar/Synchronizer Hub for 1st and 2nd Gear
• After removing circlip => [ (Item 13) Securing Ring ] , press off with selector gear for 2nd gear, refer to => [ Pressing Off Locking Collar/Synchronizer Hub for 1st and 2nd Gear with Selector Gear for 2nd Gear ] Output Shaft, 1st to 4th Gears
• Disassembling, refer to => [ Disassembling and Assembling Locking Collar/Synchronizer Hub for 1st and 2nd Gears, as Well as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
• Assembling operating sleeve/synchronizer hub, refer to => [ Disassembling and Assembling Locking Collar/Synchronizer Hub for 1st and 2nd Gears, as Well as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears and => [ Assembling Locking Collar/Synchronizer Hub for 1st and 2nd Gears, as Well as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
• Installation location, refer to => [ Installation Position of Locking Collar/Synchronizer Hub for 1st and 2nd Gear ] Output Shaft, 1st to 4th Gears
• Pressing on, refer to => [ Pressing On Locking Collar/Synchronizer Hub for 1st and 2nd Gear ] Output Shaft, 1st to 4th Gears
13 Securing Ring
14 Sychronizer Ring for 1st Gear
• Checking for wear, refer to => [ Checking Synchronizer Rings for 1st, 2nd or 3rd Gears for Wear ] Output Shaft, 1st to 4th Gears
• Insert so that cut-outs engage in engagement pieces of locking collar => [ (Item 12) Locking Collar/Synchronizer Hub for 1st and 2nd Gear ]
15 Outer Race for 1st Gear
• Replace if grooved or scored
• Insert into synchronizer ring => [ (Item 14) Sychronizer Ring for 1st Gear ]
• Installation location, refer to => [ Installation Position of Outer Race For 1st and 3rd Gear ] Output Shaft, 1st to 4th Gears
16 Sychronizer Ring (Inner Race for 1st Gear)
• Checking for wear, refer to => [ Checking Synchronizer Rings for 1st, 2nd or 3rd Gears for Wear ] Output Shaft, 1st to 4th Gears
• Check tabs for scoring
• Installation location, refer to => [ Installation Position of Synchronizer Ring (Inner Race For 1st and 3rd Gear) ] Output Shaft, 1st to 4th Gears
17 Needle Bearing for 1st Gear
18 1st Gear Wheel
• Installation location, refer to => [ Installation Position of Selector Gear for 1st and 3rd Gear ] Output Shaft, 1st to 4th Gears
19 Thrust Washer for 1st and 4th Gear
• Quantity: 2
• Insert tab of thrust washer in output shaft hole
20 Securing Ring
• Holds thrust washers => [ (Item 19) Thrust Washer for 1st and 4th Gear ] in position on the output shaft
21 Needle Bearing for 4th Gear
22 4th Gear Wheel
23 4th Gear Synchronizer Ring
• Checking for wear, refer to => [ Checking Synchronizer Ring for 4th Gear for Wear ] Output Shaft, 1st to 4th Gears
24 Locking Collar/Synchronizer Hub for 3rd and 4th Gear
• After removing circlip => [ (Item 25) Securing Ring ] , pull off with selector gear for 4th gear, refer to => [ Pulling Off Locking Collar/Synchronizer Hub For 3rd and 4th Gear with Selector Gear for 4th Gear ] Output Shaft, 1st to 4th Gears
• Disassembling, refer to => [ Disassembling and Assembling Locking Collar/Synchronizer Hub for 1st and 2nd Gears, as Well as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
• Installation position of locking collar/synchronizer hub, refer to => [ Installation Position of Locking Collar/Synchronizer Hub for 3rd and 4th Gear ] Output Shaft, 1st to 4th Gears
• Assembling operating sleeve/synchronizer hub, refer to => [ Disassembling and Assembling Locking Collar/Synchronizer Hub for 1st and 2nd Gears, as Well as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears and => [ Assembling Locking Collar/Synchronizer Hub for 1st and 2nd Gears, as Well as 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
• Pressing on, refer to => [ Pressing on Locking Collar/Synchronizer Hub for 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
25 Securing Ring
26 Sychronizer Ring for 3rd Gear
• Checking for wear, refer to => [ Checking Synchronizer Rings for 1st, 2nd or 3rd Gears for Wear ] Output Shaft, 1st to 4th Gears
27 Outer Race for 3rd Gear
• Replace if grooved or scored
• Insert into synchronizer ring => [ (Item 26) Sychronizer Ring for 3rd Gear ]
• Installation location, refer to => [ Installation Position of Outer Race For 1st and 3rd Gear ] Output Shaft, 1st to 4th Gears
28 Sychronizer Ring (Inner Race for 3rd Gear)
• Checking for wear, refer to => [ Checking Synchronizer Rings for 1st, 2nd or 3rd Gears for Wear ] Output Shaft, 1st to 4th Gears
• Check tabs for scoring
• Installation location, refer to => [ Installation Position of Synchronizer Ring (Inner Race For 1st and 3rd Gear) ] Output Shaft, 1st to 4th Gears
29 Needle Bearing for 3rd Gear
30 3rd Gear Wheel
• Installation location, refer to => [ Installation Position of Selector Gear for 1st and 3rd Gear ] Output Shaft, 1st to 4th Gears
31 Tapered Roller Bearing Inner Race
• Pulling off, refer to => [ Pulling Off Inner Race for Tapered Roller Bearing ] Output Shaft, 1st to 4th Gears
• Pressing on, refer to => [ Pressing on Tapered Roller Bearing Inner Race ] Output Shaft, 1st to 4th Gears
32 Securing Ring
• Must be determined again when replacing tapered roller bearing, refer to => [ (Item 31) Tapered Roller Bearing Inner Race ] or input shaft => [ (Item 6) Output Shaft, 1st to 4th Gears ] => [ Determining Circlip ] Output Shaft, 1st to 4th Gears
33 Outer Race for Tapered Roller Bearing
• Pulling out, refer to => [ Pulling Outer Race for Tapered Roller Bearing Out of Transmission Housing ] Output Shaft, 1st to 4th Gears
• Installing, refer to => [ Pressing Outer Race for Tapered Roller Bearing into Transmission Housing ] Output Shaft, 1st to 4th Gears
34 Adjustment Shim
• Determining thickness, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting
35 Transmission Housing