Operation CHARM: Car repair manuals for everyone.

Shift Forks






Shift Forks

Special tools, testers and auxiliary items required

Pressure Plate (VW 402)

Punch (VW 411)

Sleeve (VW 426)

Thrust Piece (VW 431)

- 1 - Internal Puller 18.5 to 23.5 mm (Kukko 21/3)

- 4 - Counter-Support (Kukko 22/1)






1 Rubber Damper

Pull out and insert into selector rod by hand

2 Selector Rod with Shift Fork for 1st and 2nd Gear

3 Selector Rod with Shift Fork for 3rd and 4th Gear

4 Selector Rod with Shift Fork for 5th and 6th Gear

5 Reverse gear shift fork

From transmission manufacture date 06 03 6, ball sleeve => [ (Item 6) Ball Sleeve ] has been omitted

Sliding omission

Reverse gear shift fork is adapted

Reverse gear shift fork differentiation

6 Ball Sleeve

Pulling out, refer to => [ Through Transmission Manufacture Date 05 03 6 - Remove Reverse Gear Shift Fork Ball Sleeve ]

Installing, refer to => [ Through Transmission Manufacture Date 05 03 6 - Press in Reverse Gear Shift Fork Ball Sleeve ]

From transmission manufacture date 06 03 6, ball sleeve has been omitted

Sliding omission

Reverse Gear Shift Fork Differentiation










Through Transmission Manufacture Date 05 03 6 - Remove Reverse Gear Shift Fork Ball Sleeve





A Internal Puller 18 to 23 mm , for example (Kukko 21/3)
B Support , for example (Kukko 22/1)

Through Transmission Manufacture Date 05 03 6 - Press in Reverse Gear Shift Fork Ball Sleeve