Final Drive 02D and 0AV, Haldex Clutch Grooved Ball Bearing
Final Drive 02D and 0AV, Haldex Clutch Grooved Ball Bearing
Special tools, testers and auxiliary items required
• Thrust Plate (VW 402)
• Thrust Disc (VW 412)
• Thrust Pad 16.5/28 mm Dia. (VW 431)
• Thrust Tube (VW 454)
• Tube (3296)
• Mounting Universal Joint (41 - 501)
• Wrench (VW 278 B)
• Subframe Support Assembling Device (T10030/6)
• Hot Air Blower (V.A.G 1416)
• Extractor Lever (VW 681)
• Two Arm Puller (Kukko 20-20)
• Thrust Piece (T10019)
• Counter Support (3415)
Risk of damaging decoupling elements.
• Do not bend decoupling elements in front exhaust pipe more than 10°.
- Separate the exhaust system at the clamping sleeve - arrows -.
- Tie the front exhaust pipe to the underbody.
- Remove the exhaust system rear section.
- Remove the rear flexible disc. Refer to => [ Rear Flexible Disc ] Rear Flexible Disc.
- Remove the flange/driveshaft hex nut.
A Hex head bolts M10 x 25
B Socket hex head bolt M8 x 15 (installed from rear in bracket (3415) )
- Remove the driveshaft flange. Use a three arm puller (for example, Kukko 12-1) if difficult to access.
- Remove the seal using a (VW 681).
- Remove the Haldex clutch. Refer to => [ Haldex Clutch, Final Drive Installed ] Haldex Clutch, Final Drive Installed.
- Place the Haldex clutch on a clean workbench.
- Remove the Haldex clutch housing.
A - (Kukko 20-20)
- Remove the circlip - 1 -.
- Remove the grooved ball bearing.
- Install the new grooved ball bearing all the way in.
- Install the locking ring - 1 -.
- Warm the grooved ball bearing - 2 - to approximately 80 °C (176 °F) using the (V.A.G 1416).
- Center the axial needle bearing - 5 through 7 - on the multidisc clutch - 1 -. Refer to => [ Clutch Plate Assembly ] Haldex-Clutch (Generation Haldex II), Rear Final Drive 02D/0AV Overview.
- Position the Haldex clutch housing by hand on the multidisc clutch - 1 -.
• The axial needle bearings - 5 through 7 - must not change their centered position when installing the housing.
- Before installation, lightly coat the new sealing ring with the Haldex clutch high performance oil on the outside circumference and between the sealing lips.
- Install the new sealing ring using (T10019). Do not tilt the seal.
- Install the flange/driveshaft.
- Insert new hex nut with locking compound (D 000 600) and tighten. Tightening specification => [ (Item 14) Nut ] Haldex-Clutch (Generation Haldex II), Rear Final Drive 02D/0AV Overview.
A Hex head bolts M10 x 20
B Socket hex head bolt M8 x 15 (installed from rear in bracket (3415) )
- Haldex clutch, installing => [ Haldex Clutch, Installing ] Haldex Clutch, Final Drive Installed.
- Install the rear flexible disc. Refer to => [ Rear Flexible Disc ] Rear Flexible Disc.
- Install the exhaust system and align it.
- Reconnect exhaust system making sure it is not under stress.
- Add high performance Haldex clutch oil and check the oil level in the Haldex clutch. Refer to => [ Oil Level in the Haldex Clutch, Checking ] Haldex Clutch Oil Level, Checking or Filling.