Operation CHARM: Car repair manuals for everyone.

Cylinder Head Component Overview






Cylinder Head Component Overview






1 Cylinder Head Gasket

Metal gasket

Replace

After replacing, change coolant and engine oil

2 Cylinder Head

Removal, refer to => [ Cylinder Head, Removing ] Cylinder Head, Removing

Check for distortion => [ Checking Cylinder Head for Distortion ]

Installation, refer to => [ Cylinder Head, Installing ] Cylinder Head, Installing

After replacing, change coolant and engine oil

3 Lifting Eye

4 23 Nm

5 Cylinder Head Cover Gaskets

Replace if damaged

6 Cylinder Head Cover

Removal and installation, refer to => [ Cylinder Head Cover ] Service and Repair

7 Spacing Sleeve

With seal

Replace seal if damaged

8 10 Nm

9 Cap

10 Seal for Filler Cap

Replace if damaged

11 Rubber Buffer

Replace if damaged

12 Ignition Coil

Use puller for ignition coil (T10095 A) for removal

13 10 Nm

Bolt with spacing sleeve and seal

Replace seal if damaged

14 10 Nm

15 10 Nm

16 Wire Harness Retainer

17 Cylinder Head Bolt

Replace

Observe sequence for tightening

18 Lifting Eye

19 23 Nm

20 Bolt

21 Combination Valve for Secondary Air System

Version and installation location => [ Secondary Air Injection Component Overview ] Service and Repair

Cylinder Head Cover - Tightening Specifications and Tightening Sequence





- Tighten bolts to 10 Nm in the sequence - 1 to 11 -.

Loosening the Cylinder Head





- Loosen the bolts in sequence - 1 to 20 -.

Cylinder Head - Tightening Specifications and Tightening Sequence





- Tighten bolts in 4 stages in - 1 to 20 - sequence as follows:

The longer cylinder head bolts must be inserted in the middle holes of cylinder head.

- Tighten bolts by hand.

- Tighten the bolts to 30 Nm.

- Tighten the bolts to 50 Nm.

- Tighten an additional 180° (1/2 turn).

Checking Cylinder Head for Distortion





- Check cylinder head at multiple points for distortion, using straight edge and feeler gauges.

Max. permissible distortion: 0.05 mm.