Operation CHARM: Car repair manuals for everyone.

Guide Link






Guide Link

Special tools, testers and auxiliary items required

Engine/Transmission Jack (V.A.G 1383 A )

Ball Joint Puller (T40010)

Torque Wrench (V.A.G 1332)

Removing

- Remove wheel covers, remove cover cap on light-alloy wheels (removal hook in vehicle tool kit).

- Remove wheel.

- Secure brake disc with a wheel bolt.

- Remove brake caliper and secure to body if Ball Joint Puller (T40010) cannot be installed.

Install brake line bracket on brake caliper HP-2 before securing to body to avoid damaging brake lines.

Secure brake caliper to body so that caliper weight does not stress or damage brake hose or brake line.

- Remove the nut from linkage stub of guide control arm far enough so that it is flush with thread of linkage stub. Use 4 mm socket wrench to counterhold linkage stub, if necessary.

- Press linkage stub of guide control arm off conical seating using Ball Joint Puller (T40010).





Be careful not to damage CV boot in the process!

Make sure that both puller lever arms are parallel to each other when using greatest force.

- Place Engine/Transmission Jack (V.A.G 1383 A ) with wooden block under subframe and press lightly against.

- Remove hex head bolts - 2 - and - 3 - on both sides.

- Disconnect the tunnel crossmember and move it slightly to the rear, where applicable. Refer to => [ Tunnel Crossmember ] Service and Repair.

- Lower subframe slightly using Engine/Transmission Jack (V.A.G 1383 A).

Be careful not to damage surface of brake lines and underbody guard!

- Remove hex bolt - 1 -.





- Remove guide link.

Installing

Bonded rubber bushings have a limited torsional range. Only tighten threaded connections at control arms if vehicle is in curb weight position. Refer to => [ Wheel Bearing, Lifting to Curb Weight Position ] Front Suspension.

- Tighten nut on joint pin.





- Tighten hex bolt - 2 -.

- Tighten hex bolt - 3 -.

- Install tunnel crossmember and tighten the screws, where applicable. Refer to => [ Tunnel Crossmember ] Service and Repair.

- Install brake caliper, if necessary.

- Mount wheel and tighten.