Operation CHARM: Car repair manuals for everyone.

Sunroof Panel 2







Sunroof Panel 2

Removing

If the screws for the panel mounting were completely removed, then they must be replaced.






1 Bolt

3 Nm

2 Panel 2

Open the sun shade completely and remove the side noise seal.=> [ (Item 2) Seal ] Sunroof Assembly Overview

Remove both front and rear screws and remove the panel.

3 Panel seal

- Panel 2 removed.

- Remove the left and right panel seals.

- Remove the front panel seal upward.

Align the panel at the front and center and push it into the guides.

- Insert the ends of the seal onto the molding pins.

Adjust the sunroof panel






arrow = direction of travel forward

Dimension a = 1.5 mm

Dimension b = 1.0 mm

Dimension c = 0.5 mm

- All dimensions +/- 0.5 mm

Installing the panel seal






Spray the seal with soapy solution to make the installation easier.

- Align the seal in the center to the panel and push it into the both front guides.

- Press the seal - 1 - into the guides an the panel - 2 -.






- Remove the seal - 3 - only when removing the panel 2

- Remove the frame - 4 - to the side.

Removing the sunroof seal

Special tools, testers and auxiliary items required

Roller (3356)

Remove adhesive residue on body if necessary.

Clean adhesive surfaces on body with Cleaning Solution (D 009 401 04).

Adhesion surfaces must be free of dust and grease.

Heat the adhesive surface and seal to 40° C before bonding.

After installing the seal, press it with the roller (3356).

- Remove sunroof frame.






Remove the seal - 1 - from the side body flange.

- Remove the remaining adhesive if necessary, and clean the body flange.

- First remove the protective film from the adhesive tape on the rear side and press the seal and the joint on the rear vehicle center (pay attention to the marking).

- Press seal in the front rounded areas.

- Press on seal on the front side.

- Press seal on the long sides, and if necessary, evenly to prevent any excess length.

- Press on the surrounding seal with the roller (3356).