Vehicles Without Dynamic Steering Overview
Vehicles without Dynamic Steering Overview
Vane pump is not designed to be serviced. If there are customer complaints, the cause must be determined using a pressure and leak test. If there is a malfunction, replace the vane pump.
• If power steering fluid is low in reservoir, check steering system for leaks.
• If there are leaks in the area of the line connections, the lines/connections must first be inspected for leaks, tightened as necessary and wiped dry.
• Power steering pump is delivered without oil. Therefore, hydraulic oil must be filled before installation and turned by hand. Otherwise, noises when driving or damage to power steering pump may occur.
1 Tensioning Strap
• Secure to body, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview
2 Reservoir
• Note installed position, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview
• Installation position of hoses on the reservoir, refer to => [ Hose Lines to Reservoir, Hydraulic Fluid Cooler and Return Line Installed Position ] Hose Lines to Reservoir, Hydraulic Fluid Cooler and Return Line Installed Position.
3 Cap with Dip Stick
• Check fluid level, refer to => [ Power Steering Fluid Level, Checking ] Power Steering Fluid Level, Checking
4 Bolt
• 9 Nm
5 Bolt
• 9 Nm
6 Spring Clamp
• Removing and install using the hose clip pliers (V.A.G 1921)
7 Bolt
• 9 Nm
8 Bolt
• 9 Nm
9 Wiring Bracket
• For securing the intake hose on the longitudinal member, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview.
10 Return Line
• From the power steering gear to the reservoir
• Insert the return line completely when installing.
• Mounting on the subframe, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview
• Note location on reservoir, refer to => [ Hose Lines to Reservoir, Hydraulic Fluid Cooler and Return Line Installed Position ] Hose Lines to Reservoir, Hydraulic Fluid Cooler and Return Line Installed Position
11 Seal
• Always replace if removed.
12 Power Steering Gear
• Allocation, refer to the Parts Catalog
• Removing and installing, refer to => [ Hydraulic Power Steering Gear ] Hydraulic Power Steering Gear
13 Bolt
• 20 Nm
14 Pressure Line
• From the power steering pump to the power steering gear; there are different versions, with and with a separating point. Refer to the Parts Catalog.
• Mounting on crossbrace, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview
• Wiring connection installation location, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview
• Insert the pressure line completely when installing.
15 Rubber Bushing
• 6 Nm
16 Nut
• 6 Nm
17 Union Nut
• 40 Nm
• Wiring connection installation location, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview
• A pressure line with a separating point does not have a union nut.
18 Pressure Line
• From the power steering pump to the power steering gear
• Insert the pressure line completely when installing.
• Mounting on crossbrace, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview
• Wiring connection installation location, refer to => [ Lines and Hoses Overview ] Lines and Hoses Overview
19 Nut
• 9 Nm
20 Retaining Bracket
21 Connector
• For the engine mount
22 Bolt
• 20 Nm
23 Power Steering Pump
• Allocation, refer to the Parts Catalog
• Fill with hydraulic oil before installation
• Checking delivery pressure, refer to => [ Power Steering Pump Delivery Pressure, Checking ] Testing and Inspection
• Removing and installing, refer to => [ Power Steering Pump, Vehicles without Dynamic Steering ] Power Steering Pump, Vehicles Without Dynamic Steering
24 Bolt
• 20 Nm
25 Clamp
• Tension using hose clamp pliers (V.A.G 1275)
• Always replace if removed.
26 Intake Hose
• Note location on reservoir, refer to => [ Hose Lines to Reservoir, Hydraulic Fluid Cooler and Return Line Installed Position ] Hose Lines to Reservoir, Hydraulic Fluid Cooler and Return Line Installed Position
• Note power steering pump location, refer to => [ Power Steering Pump, Vehicles without Dynamic Steering ] Power Steering Pump, Vehicles Without Dynamic Steering