Fuel Filler Door
Fuel Filler Door
1 Fuel Filler Door Cup
2 Fuel Filler Door Unlock Motor (V 155)
3 Bolt
• 1.7 Nm
4 Fuel Filler Door
- Remove the bolt - 3 -, release the tank door - arrows -, refer to and then remove the door from the side panel at an angle starting from behind.
- Guide the emergency release cable through the opening in the fuel filler door cup.
Releasing the Tank Door Cover
- Insert a screwdriver as shown between door - 2 - and door mount - 1 - and release the lug.
- Pull door slightly toward rear - arrow - out of lug.
- Remove door from the side.
Installing the Tank Door Cover
- Insert door into cutout in mounts.
- Slide lid - 2 - forward until locking mechanism - arrows - on mount - 1 - engages.
Remove the Tank Door Unit
- Release the tank door insert at the markings - arrows -.
- To do this, insert a small screwdriver diagonally from underneath through the marking in the tank door insert over the latches.
- Gently lift the screwdriver and release the latches.
- Pull the tank door insert in steps out of its cut-out.
Removing Fuel Filler Door Cup
• Fuel filler door removed
- Pull the fuel filler door cup down out of the body opening using a special hook (3370).
Installing Fuel Filler Door Cup
Installation is reverse of removal, but note the following.
- To route the drain hose without kinking it, the edge of the drain hole in the fuel filler door cut out align with the edge of the hole in the body - arrow -.
Fuel Filler Door Emergency Release
1 Fuel Filler Door Unlock Motor (V 155)
2 Emergency Release Cable
• Insert the fuel tank lid unlock motor (V 155) with the cable over the tank opening as shown.
• Pull the cable back into the vehicle interior and connect it with the tab on the flange on the comfort system central control module (J393).
3 Side Panel
Fuel Filler Door, Installation Position
1 Side Panel
2 Fuel Filler Door Panel
• Adjust distance - A - = 2.2 mm evenly to the side panel.
3 Fuel Filler Door Cup
• Slide all around onto body flange as shown.
4 Drain Hose
• Route it without kinking it.
Fuel Filler Door Drain Hose
1 Drain Hose
- Route the drain hose as shown under the wheel housing liner and insert it in the lower guide piece.
2 Fuel Filler Door
3 Rear Guide Piece
• Loosen the wheel housing liner in the area of the drain hose and move it to the side.
• Insert the drain hose as shown into the guide in the lower wheel housing liner.