Operation CHARM: Car repair manuals for everyone.

Procedures






Engine, Securing to Engine and Transmission Holder

Special tools, testers and auxiliary items required

Lifting Tackle (3033)

Engine and Transmission Holder (VAS 6095) with Bracket for V6 TDI Engine, Audi A8 (VAS 6095/1-4)

Shop Crane (VAS 6100)

Lift Arm Ext./Workshop Hoist (VAS 6101)

Scissor-Type Assembly Platform (VAS 6131 A)

Joint Support (VAS 6131/13-7)

Engine Bung Set (VAS 6122)

Procedure

Engine/transmission assembly removed and separated on (VAS 6131 A).

Engine secured with the (VAS 6131/13-7).

Place a cloth underneath to soak up any escaping power steering fluid.

Vehicles Built through 05.10

- Remove the banjo bolt - 1 - and the bolt for the power steering fluid line - 2 -.






Vehicles Built from 06.10

Ignore - 1 -.






- Remove the bolts - 2 - and the hydraulic pipe.

All Vehicles

- Seal the open lines and connections with clean plugs from the (VAS 6122).

- Remove the bolt - arrow - on the A/C compressor wire bracket.






- Remove engine bracket left and right bolts - arrows -.






Engine carrier remains in installation location.

- Connect the (VAS 6101) to the (VAS 6100).






- Engage the (3033) on the engine lifting eyes and on the shop crane as shown in the illustration.

- Tension engine slightly with shop crane, do not raise.

- Remove (VAS 6131/13-7) from engine.






- Raise engine from engine carrier.

- If equipped, remove the nuts - arrows - and the connector bracket from the left engine support.






- Remove the left and right bolts - 1 through 4 - and remove the engine support.






The left engine support is shown in the illustration.

- Secure the engine to the (VAS 6095) using the (VAS 6095/1-4) and tighten to 40 Nm, as illustrated.