Cross-Member: Service and Repair
Engine Compartment Crossmember
Removing
- Install protective body covers. Refer to => [ Protective Body Covers, Installing ] Protective Body Covers, Installing.
- Remove the left - 1 - and right - 3 - engine compartment trim.
- Remove engine cover - 2 -.
- Remove the air filter housing.
- Remove the bolts - arrows - and lay aside the vacuum reservoir with vacuum hoses - 1 - and - 2 - connected.
- Remove crankcase ventilation hoses - 1 - and - 4 - from the oil tank by pressing the release buttons.
- Free up the crankcase ventilation hose on the engine compartment crossmember - arrows -.
- Remove the bolt - 3 - on the retaining clamp.
- Move the crankcase ventilation hose forward.
• Ignore - 2 -.
- Remove the bolts - 2 - and lay aside the power steering hydraulic fluid reservoir.
• Ignore - 1 -.
- Remove the left and right rear wheels.
- Remove the left and right bolts - arrows -.
- Remove the bolt - 3 - on the wiring harness retaining clamp.
- Free up the wiring harness on the engine compartment crossmember.
- Remove bolts - 1 -.
- Remove the left and right bolts - arrows - while holding the spacer plate firmly.
- Mark the left and right spacer plates - 2 - with a felt tip pen so they can be reinstalled in the same location and remove them.
- Remove the crossmember from the engine compartment.
Installing
• Tightening specifications. Refer to => [ Engine Compartment Crossmember Assembly Overview ] Engine Compartment Crossmember Assembly Overview.
Installation is in reverse order of removal, note the following:
- Follow the spacer plate marking - 2 - when installing the used crossmember.
- If a new crossmember is installed, bring it into installation position and tighten the bolts by hand.
- Insert as many spacer plates as possible by hand, with the same number inserted in the left and right.
- Tighten the crossmember.
- Install air filter housing.
- Install the engine compartment trim.
- Mount the rear wheels.