Valvetrain Assembly Overview

Valvetrain Assembly Overview

• Cylinder head for cylinder bank 2 (left) is shown in illustration.





1 Sealing plug

2 Valve stem seal

• Replacing, Cylinder Head Installed, refer to => [ Valve Stem Seals, Cylinder Head Installed, Replacing ] Valve Stem Seals, Cylinder Head Installed, Replacing

• Replacing, Cylinder Head Removed, refer to => [ Valve Stem Seals, Cylinder Head Removed, Replacing ] Valve Stem Seals, Cylinder Head Removed, Replacing

3 Valve spring

• Installed location, refer to => [ Installed Position of Valve Spring ]

4 Hydraulic adjusting elements

• Clipped into roller rocker lever - 8 -

• Checking, refer to => [ Hydraulic Adjusting Elements, Checking ] Testing and Inspection

• Mark for re-installation

• Lubricate contact surface

5 Valve spring plate

6 Valve keys

7 Securing clip

• Check for secure seat

8 Roller rocker lever

• Mark for re-installation

• Check roller for easy movement

• Lubricate contact surface

• To assemble, clip onto the hydraulic adjusting element - 7 - with securing clip - 7 -

9 Intake camshaft

• Removing and installing, refer to => [ Camshafts ] Camshafts

• Measuring axial play, refer to => [ Camshaft, Measuring Axial Play ] Camshaft, Measuring Axial Play

• Radial clearance, measuring, refer to => [ Camshaft, Measuring Radial Play ] Camshaft, Measuring Radial Play

• Run-out: maximum 0.04 mm

10 Gasket

• Replace

11 Bearing bracket

• With integrated camshaft bearings

• Removing and installing, refer to => [ Camshafts ] Camshafts

12 Bolt

• Tightening specification and sequence, refer to => [ Guide Frame Tightening Specifications and Sequence ]

13 Camshaft Position (CMP) Sensor 2 (G163)

14 Bolt

• 9 Nm

15 O-ring

• Replace

16 Bolt

• 9 Nm

17 Camshaft Position (CMP) Sensor 4 (G301)

18 O-ring

• Replace

19 Compression ring

• For camshaft adjuster

20 Exhaust camshaft

• Removing and installing, refer to => [ Camshafts ] Camshafts

• Measuring axial play, refer to => [ Camshaft, Measuring Axial Play ] Camshaft, Measuring Axial Play

• Radial clearance, measuring, refer to => [ Camshaft, Measuring Radial Play ] Camshaft, Measuring Radial Play

• Run-out: maximum 0.04 mm

21 Cylinder Head

• Check valve guides, refer to => [ Valve Guides, Checking ] Testing and Inspection

22 Intake valve

• Do not rework, only lapping is permitted

• Mark installed position for re-installation

• Valve dimensions, refer to => [ Valve Dimensions ] [1][2]Specifications

• Check valve guides, refer to => [ Valve Guides, Checking ] Testing and Inspection

23 Exhaust valve

• Do not rework, only lapping is permitted

• Mark installed position for re-installation

• Valve dimensions, refer to => [ Valve Dimensions ] [1][2]Specifications

• Check valve guides, refer to => [ Valve Guides, Checking ] Testing and Inspection

Guide Frame Tightening Specifications and Sequence





- Tighten bolts in 2 stages in - 1 to 24 - sequence as follows.

- Install bolts by hand as far as stop.

- Tighten the bolts to 8 Nm.

Installed Position of Valve Spring





• The tight spring coils - arrow - face toward cylinder head.