Operation CHARM: Car repair manuals for everyone.

End Cover






End Cover

Special tools, testers and auxiliary items required

Hand drill with plastic brush attachment

Protective eyewear

Sealant

Removing

- Remove the lower oil pan section. Refer to => [ Oil Pan Lower Section ] Oil Pan Lower Section.

- Remove the bolts - arrows - and carefully loosen the cover - 1 - from the bond.





Installing

Tightening specifications. Refer to => [ Oil Pump and Lower Section of Oil Pan Assembly Overview ] Oil Pump and Lower Section of Oil Pan Assembly Overview.

CAUTION!
Risk of eye injury.

Wear safety glasses.

CAUTION!
Risk of contaminating lubricating system and bearing.

Cover the open oil channels in the lower section of the oil pan.

- Using rotating plastic brush, remove any remaining sealant from lower section of oil pan and the end cover.





- Clean sealing surfaces, must be free of oil and grease.

- Cut tube nozzle at front marking (jet dia. approximately 2 mm).





CAUTION!
The lubrication system could be plugged with excess sealant.

Do not apply sealant bead thicker than indicated.

- Apply sealant beads - 1 through 3 - to the clean sealing surface of the end cover as shown in the illustration.





Thickness of sealant bead: 2.5 mm.

Install the end cover within 5 minutes of applying the sealant.

- Position the end cover and tighten the bolts in a diagonal sequence.

- Install oil pan lower section => [ Installing ] Oil Pan Lower Section.