Operation CHARM: Car repair manuals for everyone.

Heated Oxygen Sensor 1, Checking






Heated Oxygen Sensor 1, Checking

Oxygen Sensor (O2S) Heater (Z19) is part of Heated Oxygen Sensor (HO2S) (G39) and cannot be serviced separately.

When servicing terminals in the electrical harness connector of Heated Oxygen Sensor (HO2S) (G39), use only gold-plated terminals.

Special tools, testers and auxiliary items required

Multimeter.

Wiring diagram.

Test requirements

Fuse (SC2) OK.

Battery voltage at least 12.5 volts.

All electrical consumers such as, lights and rear window defroster, switched off.

Vehicles with automatic transmission, shift selector lever into position " P" or "N".

A/C switched off.

Ground (GND) connections between engine/transmission/chassis OK.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check.

Start diagnosis

- Remove the engine compartment trim.





- Remove the engine cover - 2 -.

- Remove the air filter housing bolts - arrows -.

- Remove the air guide hoses - 1 - and - 6 - from the air filter housing.





- Disconnect the mass air flow (MAF) sensor (G70) - 5 - and the mass air flow (MAF) sensor 2 (G246) - 3 - electrical connectors.

- Loosen the hose clamps - 2 - and - 4 - and remove the air filter housing.

- Disconnect the Heated Oxygen Sensor (HO2S) (G39) electrical harness connector - 3 -.





Checking internal resistance

- Using a multimeter, check the Heated Oxygen Sensor (HO2S) (G39) terminals 3 to 4 for resistance.





Specified value: 2.5 to 10.0 ohms (at approx. 20° C)

If the specification was not obtained:

- Replace Heated Oxygen Sensor (HO2S) (G39).

If the specification was obtained:

Checking voltage supply

Crank the engine.

- Using a multimeter, check the Heated Oxygen Sensor (HO2S) (G39) electrical harness connector terminal 4 to Ground (GND) for voltage.









Specified value: Battery voltage.

Switch the ignition off.

If the specification was not obtained:

- Check the wiring from the Heated Oxygen Sensor (HO2S) (G39) electrical harness connector terminal 4 to the Engine Component Power Supply Relay (J757) socket 2/87 for an open circuit, a short circuit to Battery (+), or Ground (GND).

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If the specification was obtained:

Checking Ground (GND) activation

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Motronic Engine Control Module (ECM) (J623). Refer to => [ Engine Control Module, Replacing ] Engine Control Module, Replacing.

- Using a multimeter, check the Heated Oxygen Sensor (HO2S) (G39) electrical harness connector to the Motronic Engine Control Module (ECM) (J623) electrical harness connector T94 for resistance.









Specified value: 1.5 ohms.

If the specification was not obtained:

- Check the wiring for an open circuit, a short circuit to Battery positive (+) or Ground (GND).

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the wiring connection.

If the specification was obtained:

- Erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

- Perform a road test to verify repair.

If the DTC does not return:

Repair complete, Generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

- End diagnosis.

If the DTC returns and no malfunction is found in the wiring and voltage supply was OK:

- Replace the Engine Control Module (ECM) (J623). Refer to => [ Engine Control Module, Replacing ] Engine Control Module, Replacing.

Assembly is performed in the reverse order of the removal, note the following:

Final procedures

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

End of Diagnosis